• Title/Summary/Keyword: powder casting

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Dispersion Characteristics of AlN-Y2O3 Powder Mixture by Various Dispersants in Non-aqueous Solvents (다양한 분산제에 의한 AlN-Y2O3 혼합분말의 비수계 용매 중 분산특성)

  • Kim, Shin;Bang, Sang-Woo;Hwang, Injoon;Yoon, Sang-Ok;Shin, Hyunho
    • Journal of the Korean Ceramic Society
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    • v.51 no.4
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    • pp.324-331
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    • 2014
  • The dispersion characteristics of AlN-4.5 wt% $Y_2O_3$ powder mixture by various dispersants were investigated in ethanol and methyethly-ketone (MEK) solvents. In general, the cationic polymer dispersants demonstrated superior dispersion of the powder as compared to the non-ionic ester-type dispersants or anionic phosphate-ester-based ones. The dispersion performance of the cationic polymer dispersants was sensitive to the type of solvent. An anhydric maleic-acid-based graft copolymer dispersant, AFB-1521, demonstrated a very good dispersion capability in ethanol but exhibited a much inferior dispersion in MEK. On the other hand, the dispersion of the powder mixture was very good with a phosphate-ester-based block polymer dispersant, BYK-111, in MEK solvent, while dispersionwas much degraded in ethanol.

Effect of Sn Addition on Microstructure of Al Alloy Powder for Brazing Process (브레이징용 Al 합금 분말의 미세조직에 미치는 Sn 함량의 영향)

  • Kim, Yong-Ho;Yoo, Hyo-Sang;Na, Sang-Su;Son, Hyeon-Taek
    • Journal of Powder Materials
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    • v.27 no.2
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    • pp.139-145
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    • 2020
  • The powder manufacturing process using the gas atomizer process is easy for mass production, has a fine powder particle size, and has excellent mechanical properties compared to the existing casting process, so it can be applied to various industries such as automobiles, electronic devices, aviation, and 3D printers. In this study, a modified A4032-xSn (x = 0, 1, 3, 5, and 10 wt.%) alloy with low melting point properties is investigated. After maintaining an argon (Ar) gas atmosphere, the main crucible is tilted; containing molten metal at 1,000℃ by melting the master alloy at a high frequency, and Ar gas is sprayed at 10 bar gas pressure after the molten metal inflow to the tundish crucible, which is maintained at 800℃. The manufactured powder is measured using a particle size analyzer, and FESEM is used to observe the shape and surface of the alloy powder. DSC is performed to investigate the change in shape, according to the melting point and temperature change. The microstructure of added tin (Sn) was observed by heat treatment at 575℃ for 10 min. As the content of Sn increased, the volume fraction increased to 1.1, 3.1, 6.4, and 10.9%.

Effect of Strip-cast Conditions on the Formation of Microstructures in Nd-Fe-B alloys (Strip-cast 조건이 Nd-Fe-B 합금의 미세조직 형성에 미치는 영향)

  • Lee, D.H.;Jang, T.S.;Kim, D.H.;Kim, Andrew S.
    • Journal of the Korean Magnetics Society
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    • v.12 no.1
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    • pp.34-40
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    • 2002
  • In order to improve the microstructure of the strip cast Nd-Fe-B alloys that are frequently used for production of high energy sintered magnets, influence of various strip casting conditions on the microstructure and phase formation and distribution were investigated. Nd-Fe-B strips consisting of microstructures suitable for preparation of high energy sintered magnets could be obtained when the wheel speed was below 5 m/s. The compositional limit that can avoid the crystallization of free iron in the as-cast state was estimated to be Nd$\_$14/Fe$\_$79/B$\_$7/. Regardless of the compositional variation, <001> preferred orientation of Nd$_2$Fe$\_$14/B normal to the strip surface was always occurred below 5 m/s, which would eventually enhance the grain alignment during pressing the powder under a magnetic field. While the coercivity of the strip cast alloys increased with the increase of the wheel speed, mainly due to the refinement of Nd$_2$Fe$\_$14/B grains, it decreased with the reduction of Nd content in the alloy composition as the formation of free iron increased.

Micro/Millimeter-Wave Dielectric Indialite/Cordierite Glass-Ceramics Applied as LTCC and Direct Casting Substrates: Current Status and Prospects

  • Ohsato, Hitoshi;Varghese, Jobin;Vahera, Timo;Kim, Jeong Seog;Sebastian, Mailadil T.;Jantunen, Heli;Iwata, Makoto
    • Journal of the Korean Ceramic Society
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    • v.56 no.6
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    • pp.526-533
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    • 2019
  • Indialite/cordierite glass-ceramics demonstrate excellent microwave dielectric properties such as a low dielectric constant of 4.7 and an extremely high quality factor Qf of more than 200 × 103 GHz when crystallized at 1300℃/20 h, which are essential criteria for application to 5G/6G mobile communication systems. The glass-ceramics applied to dielectric resonators, low-temperature co-fired ceramic (LTCC) substrates, and direct casting glass substrates are reviewed in this paper. The glass-ceramics are fabricated by the crystallization of glass with cordierite composition melted at 1550℃. The dielectric resonators are composed of crystallized glass pellets made from glass rods cast in a graphite mold. The LTCC substrates are made from indialite glass-ceramic powder crystallized at a low temperature of 1000℃/1 h, and the direct casting glass-ceramic substrates are composed of crystallized glass plates cast on a graphite plate. All these materials exhibit excellent microwave dielectric properties.

Analysis of the Phase Formation and the Sinterability of K+-β/β"-Al2O3 at High Temperatures (≥1600 ℃) (K+-β/β"-Al2O3의 고온 상관계와 소결성 분석)

  • Jang, Min-Ho;Kim, Seung-Gyun;Kim, Seok-Jun;Haw, Jung-Rim;Lim, Sung-Ki
    • Applied Chemistry for Engineering
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    • v.20 no.3
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    • pp.317-321
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    • 2009
  • In order to analyze the high temperature phase formation and the sinterability of super ionic conductor $K^+-{\beta}/{\beta}"-Al_2O_3$ which is commonly used as a solid oxide electrolyte, the pure $K^+-{\beta}/{\beta}"-Al_2O_3$ powder in the ternary system $K_2O-LiO_2-Al_2O_3$ was synthesized by solid state reaction and formed to tube and disk using slip casting method and cold isostatic pressing (CIP), respectively. The slip casting was conducted in an alumina mold with the slurry containing 40 wt% of solid contents and the CIP was carried out under 20 MPa. The samples were sintered at $1600^{\circ}C$, $1700^{\circ}C$ and $1750^{\circ}C$, respectively, and their phase formation and the sintering density were investigated according to the forming method. The samples produced by CIP showed far higher ${\beta}"-Al_2O_3$ fraction as compared with those by slip casting. On the other hand, the samples by slip casting showed slightly higher sintering density. The relative density reached to about 83% at $1750^{\circ}C$ and for 1 h, independent of the forming method. In the case of 90 min socking time, the density was decreased owing to the exaggerated grain growth and the pores by $K_2O$ evaporation.

Transparent Electrode based on Poly(3,4-ethylenedioxythiophene)

  • Song, Keuk-Ryoul;Min, Hye-Kyoung;Oh, Eung-Ju;Kim, Yong-Bae
    • 한국정보디스플레이학회:학술대회논문집
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    • 2003.07a
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    • pp.578-580
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    • 2003
  • PEDOT [poly(3,4-ethylenedioxythiophene)] powder soluble in common organic solvent were synthesized by oxidative polymerization of EDOT (3,4-ethylene dioxythiophene) monomer using functional dopant, DEHSNa [sodium di(2-ethylhexyl)sulfosuccinate]. Transparent electrodes were made by spin casting of PEDOT/organic solvents on substrates. The electrode showed the transmittance < 90% in visible region and the surface resistance of> ${\sim}10^3\;ohm/{\square}$, respectively.

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Characteristics of an MgO Green Sheet as a Protective Layer of AC-PDP

  • Park, Deok-Hai;Park, Min-Soo;Kim, Bo-Hyun;Ryu, Byung-Gil;Kim, Sung-Tae
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.387-390
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    • 2006
  • The protective layer of AC-PDP was fabricated by laminating an MgO green sheet. The MgO green sheet was made by coating MgO solution composed of solvent, dispersant, binder, and MgO nano-powder. The MgO solution was coated by the die casting method on the base film. We fabricated three kinds of MgO green sheets of which thicknesses were 20, 28, and $40\;{\mu}m$, respectively. The MgO nano-powder showed lower CL intensity and ${\gamma}i$ than the e-beam MgO. The MgO green sheet applied panels showed low luminance and current density. The efficiency was almost same as the conventional e-beam MgO panel.

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Preparation and Characteristics of the Excellent Heat-releasing Composite Sheet Containing AlN and Graphite Powder (고방열 특성을 갖는 복합체 시트의 제조와 그 특성)

  • Kim, Sang-Mun;Lee, Seok-Moon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.25 no.6
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    • pp.462-466
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    • 2012
  • In this paper, heat-releasing composite sheets made of AlN, graphite, Al powder and acryl binder as thermoset were prepared using tape casting method. The crystal structure, morphology, thermal conductivity of heat-releasing composite sheet were measured by using X-ray diffractometer, field emission-scanning electron microscopy and laser flash instrument. It was found thermal conductivity of sheet was decided by solid content, composition including AlN, graphite, Al in heat-releasing composite sheets. As a result, 4.56 W/mK of thermal conductivity could be obtained by using LFA 447.

Fabrication of Quasi-crystal Strengthened Aluminum Composites by Mechanical Milling Process (기계적 밀링 공정을 이용한 준결정 강화 알루미늄 복합재료의 제조)

  • Jang Woo Kil;Shin Kwang Seon
    • Journal of Powder Materials
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    • v.12 no.3
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    • pp.208-213
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    • 2005
  • Aluminum matrix composites strengthened by the quasi-crystalline (QC) phase were developed in the present study. The icosahedral $Al_{65}Cu_{20}Fe_{15}$ phase was produced by gravity casting and subsequent heat treatment. The mechanical milling process was utilized in order to produce the Al/QC composite powders. The microstructures of the composite powders were examined by optical microscopy (OM) and scanning electron microscopy (SEM). The composite powders were subsequently canned, degassed and extruded in order to produce the bulk composite extrusions with various volume fractions of QC. The microstructure and mechanical properties of the extrusions were examined by OM, SEM, Vickers hardness tests and compression tests. It was found that the microstructures of the Al/QC composites were uniform and the mechanical properties could be significantly improved by the addition of the QC phase.

Metal Injection Molding Process of $Mo_2FeB_2$ Boride Base Cermets

  • Tashiro, Hirofumi;Hirata, Kourou;Yamasaki, Yuji;Takagi, Ken-ichi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.765-766
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    • 2006
  • [ $Mo_2FeB_2$ ] boride base cermets produced by a novel sintering technique, called reaction boronizing sintering through a liquid phase, have excellent mechanical properties and wear and corrosion-resistances. Hence, the cermets are applied to the injection molding die-casting machine parts and so on. We investigated that the effect of deoxidization and sintering temperature on mechanical properties and deformation of the MIM processed cermets. As a result, deoxidization temperature of 1323K and sintering temperature of 1518K were suitable. The MIM products of the cermets showed allowable dimensional accuracy and the same mechanical properties as the press-sintered ones.

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