• Title/Summary/Keyword: powder by-product

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Optimization of Metal Powder Particle Size Distribution for Powder Bed Fusion Process via Simulation (금속 Powder Bed Fusion 적층제조 기술의 분말 입도 최적화를 위한 시뮬레이션)

  • Lee, Hwaseon;Kim, Dae-Kyeom;Kim, Young Il;Nam, Jieun;Son, Yong;Kim, Taek-Soo;Lee, Bin
    • Journal of Powder Materials
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    • v.27 no.1
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    • pp.44-51
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    • 2020
  • Powder characteristics, such as density, size, shape, thermal properties, and surface area, are of significant importance in the powder bed fusion (PBF) process. The powder required is exclusive for an efficient PBF process. In this study, the particle size distribution suitable for the powder bed fusion process was derived by modeling the PBF product using simulation software (GeoDict). The modeling was carried out by layering sintered powder with a large particle size distribution, with 50 ㎛ being the largest particle size. The results of the simulation showed that the porosity decreased when the mean particle size of the powder was reduced or the standard deviation increased. The particle size distribution of prepared titanium powder by the atomization process was also studied. This study is expected to offer direction for studies related to powder production for additive manufacturing.

Preparation of Ultrafine TiCN Powders by Mg-reduction of Metallic Chlorides (마그네슘의 금속염화물 환원에 의한 초미립 TiCN 분말합성)

  • Lee, Dong-Won;Kim, Jin-Chun;Kim, Yong-Jin;Kim, Byoung-Kee
    • Journal of Powder Materials
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    • v.16 no.2
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    • pp.98-103
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    • 2009
  • The ultrafine titanium carbonitride particles ($TiC_{0.7}N_{0.3}$) below 100nm in mean size were successfully synthesized by Mg-thermal reduction process. The nanostructured sub-stoichiometric titanium carbide ($TiC_{0.7}$) particles were produced by the magnesium reduction at 1123K of gaseous $TiC_{l4}+xC_2Cl_4$ and the heat treatments in vacuum were performed for five hours to remove residual magnesium and magnesium chloride mixed with $TiC_{0.7}$. And final $TiC_{0.7}N_{0.3}$ phase was obtained by nitrification under normal $N_2$ gas at 1373K for 2 hrs. The purity of produced $TiC_{0.7}N_{0.3}$ particles was above 99.3% and the oxygen contents below 0.2 wt%. We investigated in particular the effects of the temperatures in vacuum treatment on the particle refinement of final product.

A Study on the Hardening Characteristics of Alumino-Silicate Inorganic Binder Using Red-Mud according to Curing Temperature (레드머드를 활용한 알루미노 규산염계 무기결합재의 양생온도별 경화특성에 관한 연구)

  • Lee, Yeong-Won;Kang, Suk-Pyo;Lee, Jun;Kim, Jae-Hwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.259-262
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    • 2012
  • Recently, as the national policy of green growth is promoted, construction field also makes an effort to reduce CO2 gas released when producing cement continuously. In other words, as the method solving environmental pollution and resources exhaustion, lots of mineral material compounds such as blast furnace slag powder which is industrial by-product, fly ash, red mud, etc. are examined to bo used as the substitute good of cement Therefore this study is to investigate the hardening characteristics of alumino-silicate inorganic binder using red-mud used as a accelerator of industrial by-product such as fly ash and blast furnace slag powder according to curing temperature. As a result, it is effective to use red-mud as the accelerator of inorganic binder with other additory accelerators.

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Effect of a Reductant on Production and Characteristics of Tantalum Powder (탄탈륨 분말제조시 분말특성에 미치는 환원제의 영향)

  • Yun, Jae-Sik;Park, Hyeong-Ho;Bae, In-Seong;Lee, Sang-Baek;Yun, Dong-Ju;Kim, Byeong-Il
    • Korean Journal of Materials Research
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    • v.11 no.12
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    • pp.1047-1051
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    • 2001
  • Purity tantalum powder has been produced by sodium reduction of potassium tantalum fluoride($K_2TaF_7$)in a stainless steel bomb. The influence of experimental variable, such as excess of reductant and temperature of reduction on the yield and quality of the Ta powder has been studied. The excesses of reductant were varied from -20%, -10%, 0%, 5%, 10%, 20%. When -20% excess of sodium was used, the un-reacted sodium remained in the reacted product. The yield of 81% of Ta powder has been achieved by reducing 50g of$K_TaF_7$with 5% sodium in excess of stoichiometric amount in presence of 16.8g of sodium chloride in the charge at a reduction temperature of$905{\circ}C$. The proportion of fine fraction(~325mesh) decreased appreciably with the increase of sodium excess, and the yield of tantalum powder improved from 65% to 94%. The average particle size of Ta Powder is improved from 3 microns to 4 microns in the 5% excess sodium.

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Use of Stone Powder Sludge in Fly Ash-Based Geopolymer

  • Choi, Se-Jin
    • Architectural research
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    • v.12 no.1
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    • pp.49-55
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    • 2010
  • Stone powder sludge is a by-product of the manufacturing process of crushed sand. Most of it is dumped with soil in landfills, and the disposal of stone powder sludge causes a major environmental problem. This paper investigates the applicability of stone powder sludge in fly ashbased geopolymer. For this, stone powder sludge was used to replace fly ash at a replacement ratio of 50% and 100% by weight. The compressive strength of the samples was measured and scanning electron microscopy/ energy dispersive spectroscopy (SEM/EDS) analysis and X-ray diffraction (XRD) were performed. The test results indicated that the optimum level of the alkali activator ratio ($Na_2SiO_3$/NaOH) for fly ash-based geopolymer using stone powder sludge was 1.5. The strength development is closely related to the NaOH solution concentration. In addition, the compressive strength of the sample cured at $25^{\circ}C$ was significantly improved between 7 days and 28 days, even though the strength of the sample showed the lowest value at 7 days. Microscopy results indicated that a higher proportion of unreacted fly ash spheres remained in the sample with 5M NaOH, and some pores on the surface of the sample were observed.

Consolidation to Bulk Ceramic Bodies from Oyster Shell Powder (굴 패각 분말로부터 벌크 세라믹 구조체 제조)

  • Cho, Kyeong-Sik;Lee, Hyun-Kwuon;Min, Jae Hong
    • Journal of Powder Materials
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    • v.23 no.3
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    • pp.221-227
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    • 2016
  • Waste oyster shells create several serious problems; however, only some parts of them are being utilized currently. The ideal solution would be to convert the waste shells into a product that is both environmentally beneficial and economically viable. An experimental study is carried out to investigate the recycling possibilities for oyster shell waste. Bulk ceramic bodies are produced from the oyster shell powder in three sequential processes. First, the shell powder is calcined to form calcium oxide CaO, which is then slaked by a slaking reaction with water to produce calcium hydroxide $Ca(OH)_2$. Then, calcium hydroxide powder is formed by uniaxial pressing. Finally, the calcium hydroxide compact is reconverted to calcium carbonate via a carbonation reaction with carbon dioxide released from the shell powder bed during firing at $550^{\circ}C$. The bulk body obtained from waste oyster shells could be utilized as a marine structural porous material.

Ammonium uranate hydrate wet reconversion process for the production of nuclear-grade UO2 powder from uranyl nitrate hexahydrate solution

  • Byungkuk Lee ;Seungchul Yang;Dongyong Kwak ;Hyunkwang Jo ;Youngwoo Lee;Youngmoon Bae ;Jayhyung Lee
    • Nuclear Engineering and Technology
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    • v.55 no.6
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    • pp.2206-2214
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    • 2023
  • The existing wet reconversion processes for the recovery of scraps generated in manufacturing of nuclear fuel are complex and require several unit operation steps. In this study, it is attempted to simplify the recovery process of high-quality fuel-grade UO2 powder. A novel wet reconversion process for uranyl nitrate hexahydrate solution is suggested by using a newly developed pulsed fluidized bed reactor, and the resultant chemical characteristics are evaluated for the intermediate ammonium uranate hydrate product and subsequently converted UO2 powder, as well as the compliance with nuclear fuel specifications and advantages over existing wet processes. The UO2 powder obtained by the suggested process improved fuel pellet properties compared to those derived from the existing wet conversion processes. Powder performance tests revealed that the produced UO2 powder satisfies all specifications required for fuel pellets, including the sintered density, increase in re-sintered density, and grain size. Therefore, the processes described herein can aid realizing a simplified manufacturing process for nuclear-grade UO2 powders that can be used for nuclear power generation.

Studies on the Physico-chemical Components of Elephant-foot Produced in Korea (한국산 구약감자의 이화학적 성분조사)

  • Rhee, Seong-Kap
    • Journal of the Korean Society of Food Culture
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    • v.10 no.5
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    • pp.443-448
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    • 1995
  • Korean fresh elephant-foot (Amorphophalus konjak K. Koch) and its powder were analyzed and compared with foreign samples to investigate the physico-chemical characteristics of Korean konjak. The Korean fresh konjak contained 80.6% of moisture content and most of the solid component comprises much of sugar, protein and trace of fat and fibre. The mannan content of Korean konjak powder is far smaller than those of Japanese and Chinese konjak powder. The analysis of the Korean konjak revealed that glutamic acid, aspartic acid and arginine included 45% of total amount, and other amino acid was incresaed with the order of valine, serine, leucine and glycine. The Korean konjak contained a moderate amount of K component and other inorganic component was larger with the order of P, Na and Ca. The yield of refined powder obtained from dried chip of Konjak was 61.0% in Korean one and 57.5% in Chinese one. The degree of lightness of Chinese konjak powder was slightly higher than that of Korean product, but the difference could not be recognized by naked eye.

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A Study on the Synthesis of Fine Zirconium Nitride Powder from Zirconium Chloride(IV) (염화지르코늄(IV)으로부터 질화지르코늄 미분체의 합성에 관한 연구)

  • 김영우;장윤식;박홍채;오기동
    • Journal of the Korean Ceramic Society
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    • v.25 no.2
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    • pp.184-190
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    • 1988
  • ZrN powder was prepared from the powder mixture of ZrCl4 and Al by the halogenide process in nitrogen gas flow (100-150ml/min) at the temperatures from 200$^{\circ}$to 1050$^{\circ}C$. ZrN powder was formed about 600$^{\circ}C$ and in the slow nitriding reaction, however, an intermediate product of Al3Zr was formed. The fine powder (0.1-10$\mu\textrm{m}$) of single phase ZrN was obtained at 1050$^{\circ}C$ after 1 hour. The lattice parameter and crystallite size of ZrN were 4.5787A and 360A, respectively. According to SEM observation, the particles were apt to agglomerates. The apparent activation energy for the formation of ZrN was approximately 13.2kcal/mole(750$^{\circ}$-1000$^{\circ}C$).

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The Influence of Powder Size on Mechanical Properties of Small MIM Parts

  • Yasui, Noriyuki;Satomi, Hiroshi;Fujiwara, Hiroshi;Ameyama, Kei;Kankawa, Yoshimitsu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.39-40
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    • 2006
  • The relationship between the powder particle size change and a mechanical property of the Metal Injection Molding (MIM) product was examined in detail. The XRD results indicate that the diffraction peaks of BCC appeared in compacts of powder particle size of 4 to $10{\mu}m$ as well as the bulk SUS630. However, the diffraction peaks from both BCC and FCC were observed in the compact with powder size less than $3{\mu}m$. TEM observation revealed that the powder with those BCC/FCC two phase structure have a finely dispersed $SiO_2$ precipitates. Because the Si is ferrite stabilizing element, decrease of Si composition in the matrix phase by the $SiO_2$ precipitation resulted in formation of the retained austenite. Therefore, controlling the elements such as Si as well as oxygen decrease is very important to obtain a normal microstructure in ultra-fine powder $(<3{\mu}m)$ injection molding.

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