• 제목/요약/키워드: porous coating layer

검색결과 131건 처리시간 0.047초

강화상과 기공이 포함된 금속기지 복합재 모델의 ECAP 거동에 대한 유한요소해석 (Finite Element Analysis of Deformation Behavior During ECAP for an Aluminum Alloy Composite Model containing a SiC Particle and Porosities)

  • 이성철;하상렬;김기태;황상무;허륜민;정형식
    • 대한기계학회논문집A
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    • 제28권6호
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    • pp.739-746
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    • 2004
  • The plastic deformation behavior of an aluminum alloy containing a particle and porosities was investigated at room temperature during equal channel angular pressing (ECAP). Finite element analysis by using ABAQUS shows that ECAP is a useful tool for eliminating residual porosity in the specimen, and more effective under friction condition. The simulation, however, shows considerably low density distributions for matrix near a particle at which many defects may occur during severe deformation. Finite element results of effective strains and deformed shapes for matrix with a particle were compared with theoretical calculations under simple shear stress. Also, based on the distribution of the maximum principal stress in the specimen, Weibull fracture probability was obtained for particle sizes and particle-coating layer materials. The probability was useful to predict the trend of more susceptible failure of a brittle coating layer than a particle without an interphase in metal matrix composites.

ECAP 공정시 강화상이 첨가된 금속기지 거동에 대한 유한요소해석 (Finite Element Analysis for Behavior of Aluminum Alloy Embedding a Particle under Equal Channel Angular Pressing)

  • 이성철;하상렬;김기태;정형식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1157-1162
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    • 2003
  • Behavior of aluminum alloy embedding a particle was investigated at room temperature under ECAP. Finite element analysis by using ABAQUS shows that ECAP is a useful tool for eliminating residual porosity in the specimen, and much more effective under friction condition. The simulation, however, shows considerably low density distributions for matrix near a particle at which rich defects may occur during severe deformation. Finite element results of effective strains and deformed shapes for matrix with a particle were compared with theoretical calculations under simple shear stress. Also, based on the distribution of the maximum principal stress in the specimen, Weibull fracture probability was obtained for particle sizes and particle-coating layer materials. The probability was useful to predict the trend of more susceptible failure of a brittle coating layer than a particle without an interphase in metal matrix composites.

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진공관형 태양열 집열기의 구리-유리 직접 접합 기술 (Technique of Direct Copper to Glass Seal in an Evacuated Tube Solar Collector)

  • 김철영;임형봉;조남권;곽희열
    • 한국세라믹학회지
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    • 제43권9호
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    • pp.544-551
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    • 2006
  • The sealing technique between a glass tube and a copper heat pipe in an evacuated tube solar collector is studied. In this study two different sealing techniques, such as flame method and furnace firing, are examined. After the sealing of a copper to a glass, the oxidation state of the copper and its bonding morphology were examined by SEM and XRD. Its oxidation was retarded by coating of borate solution on the copper, and $Cu_2O(cuprite)$ turned into CuO(tenorite) with increase in a firing temperature and firing time. Porous structure was found in the oxide layer when CuO formed. The best sealing morphology was observed when the thickness of the oxidation layer was less than $20{\mu}m$. The sealing technique performed in a furnace was promising and the satisfactory result was obtained when the sample was fired at $950^{\circ}C$ for 5 min under $N_2$ atmosphere. Annealing procedure is recommended to remove the stress left at the bonding zone.

다공성 동물성-콜라겐을 이용한 마찰전기 나노발전기 제작 및 특성평가 (Fabrication and Characterization of Triboelectric Nanogenerator based on Porous Animal-collagen)

  • 칸 세나와르 알리;라흐만 셰이크 압둘;김우영
    • 한국응용과학기술학회지
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    • 제40권1호
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    • pp.179-187
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    • 2023
  • 바이오물질을 포함하는 나노발전기는 무공해 에너지원이며 생분해성 전자폐기물이라는 점에서 친환경적인 전자소자이다. 특히 바이오 물질이 바이오폐기물로부터 추출될 수 있다면 바이오폐기물의 양도 줄어들 것이다. 본 연구에서는 포유동물의 피부에 존재하는 동물성 콜라겐을 이용하여 마찰전기 나노발전기를 제작하였고 그 특성평가를 진행하였다. 마찰전기 나노발전기의 전기적 양극층은 회전 도포방법을 이용하여 콜라겐 막을 형성하여 구성하였으며, 주사전자현미경으로 막이 다공성임을 확인하였다. 제작한 마찰전기 나노발전기는 주기적인 기계적 운동에 의해 3 Hz에서 7 V부터 5 Hz에서 15 V의 개방전압과 5 Hz에서 3.8 ㎂의 단락전류를 보였다. 결론적으로, 콜라겐 함유 마찰전기 나노발전기는 센서와 같은 저전력 구동 장치의 전원이 될 수 있으며 전자 폐기물 감소에도 유용할 것으로 기대된다.

저온 양극산화공정을 이용한 반사 방지용 폴리머 마스터 제작 (Polymer master fabrication for antireflection using low-temperature AAO process)

  • 신홍규;권종태;서영호;김병희;박창민;이재숙
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1825-1828
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    • 2008
  • A simple method for the fabrication of porous nano-master for antireflective surface is presented. In conventional fabrication methods for antireflective surface, coating method with low refractive index has usually been used. However, it is required to have high cost and long times for mass production. In this paper, we suggested the fabrication method of antireflective surface by the hot embossing process using the porous nano patterned master on silicon wafer fabricated by low-temperature anodic aluminum oxidation. Through multi-AAO and etching processes, nano patterned master with high aspect ratio was fabricated at the large area. Pore diameter and inter-pore distance are about 150nm and from 150 to 200nm. In order to replicate anti-reflective structure, hot embossing process was performed by varying the processing parameters such as temperature, pressure and embossing time etc. Finally, antireflective surface can be successfully obtained after etching process to remove selectively silicon layer of AAO master.

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Urea-SCR 시스템에서의 Cu-ZSM5/알루미나 비드 촉매필터의 De-NOx 특성 (De-NOx Characteristics for Cu-ZSM5/Alumina Beads Catalyst Filter in Urea-SCR System)

  • 장영상;신영섭;이병준;박재구
    • 한국자동차공학회논문집
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    • 제16권5호
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    • pp.60-67
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    • 2008
  • The catalytic filter of Cu-ZSM5/alumina beads was considered to reduce NOx in the urea SCR system. Catalytic support of porous alumina beads with mean pore size $130{\mu}m$ and porosity $75{\sim}83%$ were prepared using foaming and gel-casting method. The Cu-ZSM5 catalysts were coated on the supporting alumina beads using $Cu(NO_3)_2$ by ion exchange method. After a washcoating process was applied to coat 10w% Cu-ZSM5 on porous alumina bead, coating layer was estimated $20{\mu}m$ in thickness. The characterization and the feasibility as a catalytic supports were investigated. And the NOx conversion test in Cu-ZSM5/Alumina Beads filter system was conducted by using Urea as reductants under laboratory test. The NOx conversion was increased as size and porosity of beads and observed more than 95% excellent NOx conversion above $300^{\circ}C$.

양극산화공정을 이용한 반사방지 성형용 나노 마스터 개발 (Fabrication of Nano Master with Anti-reflective Surface Using Aluminum Anodizing Process)

  • 신홍규;박용민;서영호;김병희
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.697-701
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    • 2009
  • A simple method for the fabrication of porous nano-master for the anti-reflection effect on the transparent substrates is presented. In the conventional fabrication methods for antireflective surface, coating method using materials with low refractive index has usually been used. However, it is required to have a high cost and long processing time for mass production. In this paper, we developed a porous nano-master with anti-reflective surface for the molding stamper of the injection mold, hot embossing and UV imprinting by using the aluminum anodizing process. Through two-step anodizing and etching processes, a porous nano-master with anti-reflective surface was fabricated at the large area. Pattern size Pore diameter and inter-pore distance are about 130nm and 200nm, respectively. In order to replicate anti-reflective structure, hot embossing process was performed by varying the processing parameters such as temperature, pressure and embossing time etc. Finally, antireflective surface can be successfully obtained after etching process to remove selectively silicon layer of AAO master.

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고에너지밀도 리튬전지를 위한 망간이 첨가된 LiFePO4 양극재료 (Manganese Doped LiFePO4 as a Cathode for High Energy Density Lithium Batteries)

  • 김둘선;김재광;안주현
    • 전기화학회지
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    • 제16권3호
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    • pp.157-161
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    • 2013
  • 다공성 $LiMn_{0.6}Fe_{0.4}PO_4$ (LMFP)를 졸-겔법을 이용하여 합성하였고, 원료물질을 양론비로 혼합한 후 혼합물을 $600^{\circ}C$에서 10시간 동안 가열하여 입자 표면 전체에 전도성 탄소물질이 균일하게 형성된 LMFP을 제조하였다. LMFP의 결정구조는 리트펠트법에 의해 조사하였고, 표면구조와 기공특성은 주사전자현미경, 투과전자현미경, BET로 분석하였다. 제조된 LMFP는 표면적이 크고, 입자 표면에는 웹(web) 형태의 다공성 탄소층이 균일하게 형성되어 있는 것을 확인하였다. 상온에서 LMFP를 양극으로 사용하여 0.1 C의 전류밀도에서 초기방전용량은 152 mAh/g, 에너지밀도는 570 Wh/kg로 높았고 사이클 성능도 장기적으로 안정적이었다. 졸-겔법에 의해 제조된 LMFP는 높은 기공도와 균일한 탄소코팅에 의한 시너지효과로 이온확산이 용이하여 우수한 전기화학적 특성을 나타내었다.

Application of Atomic Layer Deposition to Electrodes in Solid Oxide Fuel Cells

  • Kim, Eui-Hyeon;Hwang, Heui-Soo;Ko, Myeong-Hee;Bae, Seung-Muk;Hwang, Jin-Ha
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제45회 하계 정기학술대회 초록집
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    • pp.319.1-319.1
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    • 2013
  • Solid oxide fuel cells (SOFCs) have been recognized as one of emerging renewable energy sources, due to minimized pollutant production and high efficiency in operation. The performance of SOFCs is largely dependent on the electrode polarization which involves the oxidation/reduction in cathodes and anodes along with the charge transport of ions and electronic carriers. Atomic layer deposition is based on the alternate chemical surface reaction occurring at low temperatures with high uniformity and superior step coverage. Such features can be extended into the coating of metal oxide and/or metal layer onto the porous materials. In particular, the atomic layer deposition is can manipulated in controlling the charge transport in terms of triple phase boundaries, in order to control artificially the electrochemical polarization in electrodes of SOFC. The current work applied atomic layer deposition of metal oxides intro the electrodes of SOFCs. The corresponding effect was monitored in terms of the electrochemical characterization. The roles of atomic layer deposition in solid oxide fuel cells are discussed towards optimized towards long-term durability at intermediate temperature.

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Characteristics and osteogenic effect of zirconia porous scaffold coated with ${\beta}$-TCP/HA

  • Song, Young-Gyun;Cho, In-Ho
    • The Journal of Advanced Prosthodontics
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    • 제6권4호
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    • pp.285-294
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    • 2014
  • PURPOSE. The purpose of this study was to evaluate the properties of a porous zirconia scaffold coated with bioactive materials and compare the in vitro cellular behavior of MC3T3-E1 preosteoblastic cells to titanium and zirconia disks and porous zirconia scaffolds. MATERIALS AND METHODS. Titanium and zirconia disks were prepared. A porous zirconia scaffold was fabricated with an open cell polyurethane disk foam template. The porous zirconia scaffolds were coated with ${\beta}$-TCP, HA and a compound of ${\beta}$-TCP and HA (BCP). The characteristics of the specimens were evaluated using scanning electron microscopy (SEM), energy dispersive x-ray spectrometer (EDX), and x-ray diffractometry (XRD). The dissolution tests were analyzed by an inductively coupled plasma spectrometer (ICP). The osteogenic effect of MC3T3-E1 cells was assessed via cell counting and reverse transcriptase-polymerase chain reaction (RT-PCR). RESULTS. The EDX profiles showed the substrate of zirconia, which was surrounded by the Ca-P layer. In the dissolution test, dissolved $Ca^{2+}$ ions were observed in the following decreasing order; ${\beta}$-TCP > BCP > HA (P<.05). In the cellular experiments, the cell proliferation on titanium disks appeared significantly lower in comparison to the other groups after 5 days (P<.05). The zirconia scaffolds had greater values than the zirconia disks (P<.05). The mRNA level of osteocalcin was highest on the non-coated zirconia scaffolds after 7 days. CONCLUSION. Zirconia had greater osteoblast cell activity than titanium. The interconnecting pores of the zirconia scaffolds showed enhanced proliferation and cell differentiation. The activity of osteoblast was more affected by microstructure than by coating materials.