• Title/Summary/Keyword: polymer spring

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Research on CR/Nylon 6 Cord Rubber Sleeve of Rubber Air Spring (고무 공기 스프링용 CR/Nylon 6 코드 고무 슬리브에 대한 연구)

  • Seo, Jae-Chan;Kim, Dae-Jin;Park, Hae-Youn;Seo, Kwan-Ho
    • Elastomers and Composites
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    • v.49 no.4
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    • pp.293-304
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    • 2014
  • Rubber air spring (RAS) is a special suspension device for the industries of automobile, railroad car and other transportation. A RAS serves as a spring component with the elastic effect of compression and expansion of air in a composite rubber bag. The main component of RAS is the rubber sleeve. Rubber sleeve is the composite which is made up of combination of chloroprene rubber (CR) and nylon 6 cord, and the adhesive strength between CR and nylon 6 cord is very important. In this study, considering the effects of additives in rubber sleeve, various physical properties were tested to find the optimal combination of composition and conditions. Further, in order to select the optimum orientation of the reinforcing fibers, numerical analysis was performed using the finite elements method. After assembling all components of RAS, it was mounted on an actual vehicle, and then it was tested air leakage, fatigue life and fundamental properties.

Cure Shrinkage Behavior of Polymer Matrix Composite according to Degree of Cure (경화도에 따른 고분자 기지 복합재의 경화 수축률 거동)

  • Kwon, Hyuk;Hwang, Seong-Soon;Choi, Won-Jong;Lee, Jae-Hwan;Kim, Jae-Hak
    • Composites Research
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    • v.27 no.3
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    • pp.90-95
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    • 2014
  • Cure shrinkage during cure process of polymer matrix composites develope residual stress that cause some structural deformation, such as spring-in, spring-out and warpage. The carbon/epoxy prepreg used in this study is Hexply M21EV/34%/UD268NFS/IMA-12K supplied by Hexcel corp. Cure shrinkage and degree of cure measured by TMA(thermomechanical analyzer) and DSC(differential scanning calorimetry). Cure shrinkages are measured by TMA within a temperature range of $140{\sim}240^{\circ}C$ in a nitrogen atmosphere, and degree of cure determined by the heat of reaction using dynamic and isothermal DSC runs in argon atmosphere. As a result, the cure shrinkage is increased dramatically in a degree of cure range between 27~80%. the higher the cure temperature, the lower the degree of cure occurring to begin cure shrinkage.

Response of lap splice of reinforcing bars confined by FRP wrapping: application to nonlinear analysis of RC column

  • Pimanmas, Amorn;Thai, Dam Xuan
    • Structural Engineering and Mechanics
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    • v.37 no.1
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    • pp.111-129
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    • 2011
  • This paper presents a nonlinear analysis of reinforced concrete column with lap splice confined by FRP wrapping in the critical hinging zone. The steel stress-slip model derived from the tri-uniform bond stress model presented in the companion paper is included in the nonlinear frame analysis to simulate the response of reinforced concrete columns subjected to cyclic displacement reversals. The nonlinear modeling is based on a fiber discretization of an RC column section. Each fiber is modeled as either nonlinear concrete or steel spring, whose load-deformation characteristics are calculated from the section of fiber and material properties. The steel spring that models the reinforcing bars consists of three sub-springs, i.e., steel bar sub-spring, lap splice spring, and anchorage bond-slip spring connected in series from top to bottom. By combining the steel stress versus slip of the lap splice, the stress-deformation of steel bar and the steel stress-slip of bars anchored into the footing, the nonlinear steel spring model is derived. The analytical responses are found to be close to experimental ones. The analysis without lap splice springs included may result in an erroneous overestimation in the strength and ductility of columns.

Migration Behavior of Bead-spring Dumbbell Models under Microchannel Flow from Dissipative Particle Dynamics Simulations

  • Oh, Kwang-Jin
    • Bulletin of the Korean Chemical Society
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    • v.28 no.12
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    • pp.2426-2430
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    • 2007
  • Dissipative particle dynamics simulations of bead-spring dumbbell models under microchannel flow were performed and the effects of the deformation on their migration behavior were discussed. Dumbbells were found to migrate toward the walls or the channel center depending on the stiffness. Stiff dumbbells migrated toward the walls. In any cases, the dumbbells were found to have a stronger tendency to move toward the channel center in more deformable conditions.

Microstructure Properties of High Strength Concrete Utilizing EVA with Micro Particles (EVA 마이크로 입자를 활용한 고강도 콘크리트의 미세구조특성)

  • Kim, Young-Ik;Sung, Chan-Yong
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2005.10a
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    • pp.97-101
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    • 2005
  • High strength concretes utilizing EVA with micro particles were prepared by varying polymer/binder mass ratio and curing conditions with a constant water/binder mass ratio of 0.3. The EVA modified concretes on the compressive and flexural strength, microstructure, ultrapulse modulus in curing condition(dry and water curing) were studied. Also, scanning electron microscope analysis(SEM) was performed to reveal the presence of polymer film and cement hydrates in the concrete. The compressive strength of the EVA modified concretes cured at water conditions ere higher than that of the EVA modified concretes cured at dry conditions. But, the flexural strength of the specimens cured at dry conditions were higher than that of the specimens cured at water conditions. Due to the interaction of the cement hydrates and polymer film, an interpenetrating network originated in which the aggregates were embedded. The curing of the polymer modified concrete involves two step of cement hydrates and polymer modification, and cement hydrates was promoted in water conditions and polymer film formation take place when water evaporates and was thereby was favored in dry conditions. By SEM analysis, influences of polymer modification was strengthening of the transition zone between the aggregate and the paste, and the porosity of transition zone decreases. By spring analysis, it could known that polymer film affects in porosity decrease and strengthening of transition zone.

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Analysis of a Hot Rolling Roller and Spring-back of Electrode Materials for Secondary Batteries (이차전지 전극제조용 열간압연롤러와 전극재료의 열 변형 및 스프링백 해석)

  • Kim, Kyung-Sik;Kim, Cheol
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.538-543
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    • 2008
  • A roller with a shaft and hot oil paths for pressing electrodes of polymer batteries were modeled and analyzed by FEM. There are many hot oil tubes in the roller and shaft, through which $72^{\circ}C$ hot oil flows for heating the surface of a roller and shaft. Thermal deformations and temperatures distributions of the roller and shaft were calculated and a convection boundary condition on surfaces was used. The influence of existence of a groove in the shaft on the flatness of a roller surface caused by thermal deformation was investigated. In addition, the amount of spring-back of electrodes under vacuum pressure and heating was calculated after the hot rolling process. It was shown from this study that the groove in one shaft had a favorable effect on the surface flatness.

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Low Frequency Vibration Energy Harvester Using Stopper-Engaged Dynamic Magnifier for Increased Power and Wide Bandwidth

  • Halim, Miah Abdul;Kim, Dae Heum;Park, Jae Yeong
    • Journal of Electrical Engineering and Technology
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    • v.11 no.3
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    • pp.707-714
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    • 2016
  • We present a piezoelectric energy harvester with stopper-engaged dynamic magnifier which is capable of significantly increasing the operating bandwidth and the energy (power) harvested from a broad range of low frequency vibrations (<30 Hz). It uses a mass-loaded polymer beam (primary spring-mass system) that works as a dynamic magnifier for another mass-loaded piezoelectric beam (secondary spring-mass system) clamped on primary mass, constituting a two-degree-of-freedom (2-DOF) system. Use of polymer (polycarbonate) as the primary beam allows the harvester not only to respond to low frequency vibrations but also generates high impulsive force while the primary mass engages the base stopper. Upon excitation, the dynamic magnifier causes mechanical impact on the base stopper and transfers a secondary shock (in the form of impulsive force) to the energy harvesting element resulting in an increased strain in it and triggers nonlinear frequency up-conversion mechanism. Therefore, it generates almost four times larger average power and exhibits over 250% wider half-power bandwidth than those of its conventional 2-DOF counterpart (without stopper). Experimental results indicate that the proposed device is highly applicable to vibration energy harvesting in automobiles.

linear Viscoelastic Properties and Relaxation Time Spectrum of Dilute Polymer Solutions (묽은 고분자 용액의선형 점탄성과 완화 시간 스펙트럼)

  • 안경현
    • The Korean Journal of Rheology
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    • v.7 no.3
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    • pp.211-224
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    • 1995
  • 묽은 고분자 용액의선형 점탄성과 완화시간 스펙트럼에 대하여 비드수, 유체역학적 상호작용, 배제 부피와 비선형 스프링들의 영향을 비드-스프링 모델을 통하여 연구하였다. Fixman의 모델을 개량하였고, 비선형 스프링개념을 도입한후 선형점탄성에 관한 식들을 유 도하였다. 그중에서 주로 복고 점도의 크기와 위상차에 대한 BSM 파라미터들의 영향을 살 펴보았다. 실험데이터에서 진동수에 따른 위상차의 평평한 부분의 길이로부터 비드수를 Mark-Houwink 식의 지수 값으로부터 유체역학적 상호작용 파라미터를 그리고 fitting 파라 미터로써 배제 부피 파라미터와 비선형 스프링 파라미터의 함수형태로 표현되는 동적 확장 파라미터를 결정할수 있었다. 또한 광산란 실험등으로부터 배제 부피 파라미터를 결정하게 된다면 이로부터 비선형 스프링 파라미터도 결정할수 있음을 알수 있었다. 한편 불연속적인 현태인 BSM의 완화시간 스펙트럼에 미치는 BSM 파라미터들의 영향을 분석함으로써 각 파람터의 효과와 차이점을 분명히 알수 있었다. 본논문에서는 BSM에 비드수, 유체역학적 상호작용 배제 부피 그리고 비선형 스프링 효과를 동시에 적용하는 방법을 제시하였으며 이 방법을 통하여 묽은 고분자 용액의 선형 점탄성 실험 데이터를 정량적으로 설명할 수 있었다.

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Analytical and Experimental Study for Development of Composite Coil Springs (복합재 코일스프링 개발을 위한 수치해석 및 실험적 연구)

  • Oh, Sung Ha;Choi, Bok Lok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.1
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    • pp.31-36
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    • 2014
  • This paper shows the feasibility of using carbon-fiber-reinforced polymer (CFRP) composite materials for manufacturing automotive coil springs. For achieving weight reduction by replacing steel with composite materials, it is essential to optimize the material parameters and design variables of the coil spring. First, the shear modulus of a CFRP beam model, which has $45^{\circ}$ ply angles for maximum torsional stiffness, was calculated and compared with the test results. The diameter of the composite spring was predicted to be 17.5 mm for ensuring a spring rate equal to that when using steel material. Finally, a finite element model of the composite coil spring with $45^{\circ}$ ply angles and 17.5 mm wire diameter was constructed and analyzed for obtaining the static spring rate, which was then compared with experimental results.