• Title/Summary/Keyword: polyacrylonitrile

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MODELLING OF PYROLYSIS PROCESSES OF POLYACRYLONITRILE

  • Lipanov, A.M.;Kodolov, V.I.;Ovchinnikova, L.N.;Savinsky, S.S.;Khokhriakov, N.V.;Sarakula, V.L.
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 1997.11a
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    • pp.112-119
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    • 1997
  • The modelling of carbon substances obtaining, for instance, carbon fibers which have high fire resistance, has been realized on the example of the polyacrylonitrile pyrolysis modelling. The pyrolysis is considered as a double step process when the formation of a liquid phase and the oxidation of substance are excluded. Three main reactions are considered: a) with the evolution of ammonia; b) with the evolution of hydrogen cyanide; c) with the evolution of hydrogen. Reactions b) and c) are sequential, and a) and b) are parallel. The problem is formulated as one-dimensional. The equations of energy, masses or concentrations, porosity and thermal conductivity are proposed. The mathematical model of the carbonization process is designed using tile kinetic characteristics of the above reactions and the thermodynamic parameters of reagents and products in these reactions. The equations received are calculated by Runge-Cutta method and by Adams method of the fourth order accuracy.

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Thermal Stabilization Effect of PAN Nanofibers Irradiated by Electron Beam Irradiation (전자선 처리된 PAN 나노섬유의 열안정화 효과)

  • Kim, Du Yeong;Jeun, Joon Pyo;Shin, Hye Kyoung;Kang, Phil Hyun
    • Journal of Radiation Industry
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    • v.6 no.1
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    • pp.61-65
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    • 2012
  • Polyacrylonitrile (PAN) is one of the most widely used precursor polymers for making high performance carbon fibers. Conversion of PAN fibers to good quality carbon fibers requires an essential stabilization step prior to carbonization. Electron beam irradiation is an excellent technique for modifying the physical properties of materials. This study aimed to elucidate the effects of electron beam irradiation on the stabilization reactions of PAN nanofibers. FT-IR analysis indicated that the stabilization of irradiated PAN nanofibers was initiated at a lower temperature. The TG curve of PAN nanofibers showed a significant decrease of weight loss step between 280 and $320^{\circ}C$. In the case of irradiated PAN nanofibers, weight loss sudden weight did not loss occurs.

Effect of Electron Beam Currents on Stabilization of Polyacrlonitrile Precursor Fiber (PAN 전구체 섬유의 안정화시 전자선 전류의 영향)

  • Shin, Hye Kyoung;Jeun, Joon Pyo;Kim, Hyun bin;Kang, Phil Hyun
    • Journal of Radiation Industry
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    • v.5 no.1
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    • pp.41-46
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    • 2011
  • Polyacrylonitrile (PAN) fibers are the most widely used precursor of the materials for carbon fibers. The conventional process of carbon fibers from PAN precursor fiber includes two step; stabilization at low temperature and carbonization at high temperature. Compared to thermal stabilization, the stabilization process by electron beam (E-beam) irradiation is a advanced and brief method. However, a stabilization by E-beam irradiation was required a high dose (over 5,000 kGy) and spend over 1.5 hr (1.14 MeV, 1 mA). In the present work the main goal is exploring a quick stabilization process by cotrolling E-beam currents. The effect of various E-beam currents on stabilization of PAN precursor fiber was studied by gel fraction test, thermo gravimertic analysis (TGA), differential scanning calorimetry (DSC), tensile strength, and scanning electron microscopy (SEM) images.

A Review of Carbon-Reinforced Carbon Nanotube Fibers Composites (탄소강화 탄소나노튜브 섬유 복합소재 연구 동향)

  • Lee, Dongju;Ryu, Seongwoo;Ku, Bon-Cheol
    • Composites Research
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    • v.32 no.3
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    • pp.127-133
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    • 2019
  • Although carbon nanotubes(CNTs) have outstanding theoretical mechanical and electrical properties, CNT fibers(CNTFs) have not yet reached that level. Particularly, tensile strength is only about 10% or less, so studies for making up for it are being actively conducted. As a way for improving mechanical strength, methods such as synthesizing long CNT, orientation, chemical cross-linking, hydrogen bonding and polymer infiltration are being studied. In this review paper, we report preparation methods for highly conductive and strong CNTF/Carbon composites through coating and infiltration followed by carbonization of carbon precursor polymers such as polyacrylonitrile (PAN) and polydopamine (PDA) on CNTFs.

Application of Suspension-Polymerized Spherical PAN beads as a Precursor of Spherical Activated Carbon (현탁중합으로 합성된 구형 PAN 수지의 구형 활성탄의 전구체로서의 활용)

  • Hyewon, Yeom;Hongkyeong, Kim
    • Journal of Institute of Convergence Technology
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    • v.12 no.1
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    • pp.13-18
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    • 2022
  • Polyacrylonitrile was synthesized through suspension polymerization and then sieved to obtain spherical beads with a size of 200~510 ㎛. PAN was copolymerized with 2 mol% MMA monomer which is known to promote cyclization and crosslinking of nitrile group. The resonance cyclization reaction of the nitrile group in the synthesized PAN beads was observed near 170℃ with thermal analysis and FT-IR. The reaction conversion of the nitrile group in spherical beads was 23% during heat treatment, which was lower than that of the well-oriented PAN fiber used as a precursor of carbon fiber. This is because the stereo-regularity of molecular chains in the form of a random coil (spherical bead) is much lower than that of PAN fiber. It was confirmed that the compressive strength of the spherical PAN bead was greatly improved through the resonance cyclization and shrinkage according to the heat treatment, and it was also observed that the pores in PAN beads were formed after the heat treatment.

Developing Continuous Stabilization Process for Textile-Grade PAN Fiber-Based Carbon Fiber Using UV Irradiation (저가형 탄소섬유 개발을 위한 자외선 조사 기반 의류용 PAN 섬유의 연속식 안정화 공정 개발)

  • Moon, Joon Ha;Seong, Honggyu;Yoo, Jiseon;Cho, Se Youn;Choi, Jaewon
    • Journal of Powder Materials
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    • v.29 no.5
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    • pp.418-423
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    • 2022
  • Carbon fibers (CFs) are considered promising composite materials for various applications. However, the high cost of CFs (as much as $26 per kg) limits their practical use in the automobile and energy industries. In this study, we developed a continuous stabilization process for manufacturing low-cost CFs. We employed a textile-grade polyacrylonitrile (PAN) fiber as a low-cost precursor and UV irradiation technique to shorten the thermal stabilization time. We confirmed that UV irradiation on the textile-grade PAN fibers could lower the initial thermal stabilization temperature and also lead to a higher reaction. These resulted in a shorter overall stabilization time and enhancement of the tensile properties of textile-grade PAN-based CFs. Our study found that only 70 min of stabilization time with UV irradiation was required to prepare textile-grade PAN-based low-cost CFs with a tensile strength of 2.37 ± 0.22 GPa and tensile modulus of 249 ± 5 GPa.

Preparation and Characterization of Polyacrylonitrile-based Porous Carbon Nanofibers Activated by Zinc Chloride (염화아연에 의해 활성화된 폴리아크릴로나이트릴계 다공성 탄소나노섬유의 제조 및 특성)

  • Lee, Hye-Min;Bae, Kyong-Min;Kang, Hyo-Rang;An, Kay-Hyeok;Kim, Hong-Gun;Kim, Byung-Joo
    • Applied Chemistry for Engineering
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    • v.24 no.4
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    • pp.370-374
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    • 2013
  • The effects of zinc chloride addition on pore development of porous carbon nanofibers prepared by polyacrylonitrile (PAN)/ N,N'-dimethylformamide (DMF) (10 wt%) electrospinning were investigated. The change of morphological and structural modification by zinc chloride activation was investigated by a scanning electron microscopy (SEM) analysis. $N_2$ adsorption isotherm characteristics at 77 K were confirmed by Brunauer-Emmett-Teller (BET) and Horvath-Kawazoe (H-K) equations, and the curves showed the Type I mode in the International Union of Pore and Applied Chemistry (IUPAC) classification, indicating that lots of micropores exist in the sample. In addition, specific surface areas and total pore volumes of porous carbons prepared by the zinc chloride activation were determined as 600~980 $m^2/g$ and 0.24~0.40 $cm^3/g$, respectively. As experimental results, many holes or demolished structures were found on the fiber surfaces after the zinc chloride activation as confirmed by a SEM analysis. It was also observed that various pore sizes were found to be depended on the adding content of zinc chloride in PAN/DMF solution in this system.

Fabrication of Electrospun PAN/FA Nanocomposites and Their Adsorption Effects for Reducing Volatile Organic Compounds (전기방사에 의한 PAN/FA 나노 복합재의 제조 및 휘발성 유기 화합물에 대한 흡착효과)

  • Ge, Jun Cong;Wang, Zi Jian;Yoon, Sam Ki;Choi, Nag Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.702-708
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    • 2018
  • Volatile organic compounds (VOCs), as a significant air pollutant, is generated mainly from the burning of fossil fuels, building materials using painting, etc. The inhalation of a certain amount of VOCs can be deleterious to human health, e.g., headaches, nausea and vomiting. In addition, it can also cause memory loss and even increase the rate of leukemia. Therefore, as one of the methods for reducing VOCs in air, polyacrylonitrile/fly ash (PAN/FA) composite nanofibrous membranes were fabricated by electrospinning. To observe their VOCs adsorption capacity, the morphological structure of PAN/FA nanofibrous mats was investigated by field emission scanning electron microscopy (FE-SEM), and the VOCs (chloroform, benzene, toluene, and xylene) adsorption capacity of PAN/FA membranes were tested by gas chromatography/mass spectrometry (GC/MS). The results indicated that the PAN nanofiber containing 40 wt. % FA powder had the smallest fiber diameter of 283 nm; they also showed the highest VOCs adsorption capacity compared to other composite membranes.

Specific Surface Area Characteristic Analysis of Porous Carbon Prepared from Lignin-Polyacrylonitrile Copolymer by Activation Conditions (리그닌-PAN 공중합체로 제조한 다공성 탄소 소재의 활성화 처리 조건에 따른 비표면적 특성 연구)

  • LEE, Hyunsu;KIM, Seokju;PARK, Mi-Jin
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.4
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    • pp.299-314
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    • 2021
  • In this study, we investigated the effect of temperature on specific surface area and electrochemical properties when lignin-based porous carbon (LBPC) with potassium hydroxide (KOH) is activated. After preparing LBPCs using lignin-polyacrylonitrile (PAN) copolymer, which was synthesized by graft polymerizing lignin and acrylonitrile as a precursor, activated LBPCs (KA-LBPC-6, 7, 8, 9) were manufactured by activating LBPC with KOH at 600℃, 700℃, 800℃ and 900℃. To identify the surface characteristics of KA-LBPC, observations were made with a scanning electron microscopy (SEM), and the pore characteristics were identified via specific surface area analysis. The electrochemical properties were analyzed using a three-electrode system. The experiment has shown that micropores formed by activation can be observed in SEM images. KA-LBPC-7 had the best pore characteristics among KA-LBPCs, with a specific surface area of 2480.1 m2/g, a micropore volume of 0.64 cm3/g, and a mesopore volume of 0.76 cm3/g. KA-LBPC-7 showed the best electrochemical properties with a specific capacitance of 151.3 F/g at the scan rate of 2 mV/s.

Catalytic Effects on Graphitized Carbon Fibers of Graphitization Catalysts Introduced during Hot-Water Stretching (열수 연신시 흑연화 촉매 도입에 따른 탄소섬유의 흑연화 촉진효과)

  • Hyun-Jae Cho;Hye Rin Lee;Byoung-Suhk, Kim;Yong-Sik, Chung
    • Composites Research
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    • v.37 no.3
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    • pp.162-169
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    • 2024
  • In this study, PAN(polyacrylonitrile)-based precursor fibers were produced through a wet-spinning process, and their morphologies and graphitization behavior were investigated in the presence of two graphitization catalysts (Ca, Ni). The graphitization catalysts were introduced into the formed pores during hot-water stretching of wet-spun PAN-based precursor fibers. The catalytic effects of graphitization catalysts were examined through crystal structure and Raman analysis. At a relatively low temperature of 1500℃, the graphitization was not significantly affected, whereas at a high temperature of 2400℃, the obtained ID/IG value of graphite fiber (GF-Ni100) was decreased by about twice (~0.28) compared to the untreated fibers (GF-AS~0.54). By comparing the ID/IG values (GF-Ca100~0.42: GF-Ni100~0.28) of Ca and Ni graphitization catalyst, it was found that the degree of graphitization of Ni graphitization catalyst showed higher influence than that of Ca graphitization catalyst. Moreover, 2D band was also observed, indicating that the graphite plane structures composed of multiple layers were developed. XRD results confirmed that the crystal inter-planar distance (d002) of the graphite crystal was slightly decreased after the treatment with the graphitization catalyst, But, the crystal size of Ca-treated graphite fiber (GF-Ca100) was increased by up to ~5 nm.