• 제목/요약/키워드: plating industry

검색결과 86건 처리시간 0.023초

흐름계를 이용한 크롬도금 용액의 Cr(Ⅲ)와 Cr(Ⅵ)의 분광학적 동시 분석 방법 (Simultaneous Spectrophotometric Determination of Cr(Ⅲ) and Cr(Ⅳ) in Chromium Plating Solution via Flow-Through Analysis)

  • 김선관;남학현;소재춘;이원;차근식;한상현
    • 대한화학회지
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    • 제39권2호
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    • pp.87-93
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    • 1995
  • 크롬도금 용액에 공존하고 있는 Cr(III)와 Cr(VI)의 양을 자외선/가시광선 분광기에 장착한 흐름계 장치를 이용하여 시료당 5분 이내에 두 가지 물질의 양을 동시에 분석하는 방법을 개발하였다. Cr(III)와 Cr(VI)는 각각 580 nm와 440 nm에서 0.05 g/L와 0.005 g/L 이상의 범위에서 Beer-Lambert 법칙에 따르는 특성 ${\lambda}_{max}$를 나타내며, 이 파장들에서의 흡광도는 pH<4의 조건에서는 pH변화에 거의 영향을 받지 않았다. 따라서 일반적으로 크롬의 농도가 수 g/L인 후처리 크롬 도금조의 용액을 흐름계의 장치에서 pH=1의 황산 용액으로 묽힌 후, 자외선/가시광선 분광기로 측정하면 Cr(III)와 Cr(VI)의 양 및 총 크롬의 양을 기존의 산화-환원 적정 방법(최소 40분/sample)보다 간편하고 신속정확하게 동시 정량할 수 있었다. 이 장치는 설치 및 사용이 간단하고, 설치 비용이 저렴하므로 많은 도금 산업 현장에서 용이하게 응용할 수 있다.

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Raney Ni-Zn-Fe 전극의 산소발생 반응 특성에 미치는 도금변수의 영향 (Effect of Electroplating Parameters on Oxygen Evolution Reaction Characteristics of Raney Ni-Zn-Fe Electrode)

  • 채재병;김종원;배기광;박주식;정성욱;정광진;김영호;강경수
    • 한국수소및신에너지학회논문집
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    • 제31권1호
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    • pp.23-32
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    • 2020
  • The intermittent characteristics of renewable energy complicates the process of balancing supply with demand. Electrolysis technology can provide flexibility to grid management by converting electricity to hydrogen. Alkaline electrolysis has been recognized as established technology and utilized in industry for over 100 years. However, high overpotential of oxygen evolution reaction in alkaline water electrolysis reduces the overall efficiency and therefore requires the development of anode catalyst. In this study, Raney Ni-Zn-Fe electrode was prepared by electroplating and the electrode characteristics was studied by varying electroplating parameters like electrodeposition time, current density and substrate. The prepared Raney Ni-Zn-Fe electrode was electrochemically evaluated using linear sweep voltammetry. Physical and chemical analysis were conducted by scanning electron microscope, energy dispersive spectrometer, and X-ray diffraction. The plating time did not changed the morphology and composition of the electrode surface and showed a little effect on overpotential reduction. As the plating current density increased, Fe content on the surface increased and cauliflower-like structure appeared on the electrode surface. In particular, the overpotential of the electrode, which was prepared at the plating current density of 320 mA/㎠, has showed the lowest value of 268 mV at 50 mA/㎠. There was no distinguishable overpotential difference between the type of substrate for the electrodes prepared at 80 mA/㎠.

도금업체 공정별 근로자의 총크롬 및 6가 크롬 노출 평가 (Worker Exposure Assessment on Airborne Total Chromium and Hexavalent Chromium by Process in Electroplating Factories)

  • 이광용;김부욱;신용철
    • 한국산업보건학회지
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    • 제25권1호
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    • pp.89-94
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    • 2015
  • Objectives: The objective of this study was to determine characteristics of workers' exposures to airborne total and hexavalent chromium by job title in electroplating processes. Methods: Total Cr was determined through a modified method based on NIOSH Method 7024. Airborne hexavalent Cr, Cr(VI), was sampled and extracted according to NIOSH Method 7600 and analyzed at 520 nm using an ion chromatograph/visible detector. Results: The geometric mean(GM) of total Cr concentrations from all factories was $11.2{\mu}g/m^3$(GSD=4.9). The GM of Cr(VI) concentrations from all factories was $2.84{\mu}g/m$ (GSD=5.2), and the concentrations among factories were significantly different (p<0.05). The Cr(VI) levels were lower than total Cr levels. Total Cr exposure levels were highest among buffing workers ($21.6{\mu}g/m^3$), but Cr(VI) levels were highest among plating workers($4.15{\mu}g/m^3$). The concentrations of Cr(VI) and total Cr from plating tasks was highly correlated(r=0.91). Conclusions: In the electroplating industry, plating workers were mainly exposed to Cr(VI), but others were not. Oxidation-reduction states of Cr and job titles should be considered in the exposure or risk assessments of chrome electroplating factories.

동도금 EP방열판에 의한 소형LED조명등 방열 (Heat Radiation of LED Light using eu Plating Engineering Plastic Heat Sink)

  • 조영태
    • 한국생산제조학회지
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    • 제20권1호
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    • pp.81-85
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    • 2011
  • Recently, the electronic parts are to be thinner plate, smaller size, light weight material and CPU, HDD and DRAM in all the parts have been produced on the basis of the high speed and greater capacity. Also, conventional goods have replaced a LED (Light-Emitting Diode) in lighting products so; such industry devices need to have cooling. To maximize all the performance on the heat-radiated products, the area of heat-radiated parts is required to be cooled for keeping the life time extension and performance of product up. Existing cooling systems are using radiant heat plate of aluminum, brass by extrusion molding, heat pipe or hydro-cooling system for cooling. There is a limitation for bringing the light weight of product, cost reduction, molding of the cooling system. So it is proposed that an alternative way was made for bringing to the cooling system. EP (Engineering Plastic) of low-cost ABS (Acrylonitrile butadiene styrene Resin) and PC (Polycarbonate) was coated with brass and the coating made the radiated heat go up. The performance of radiant heat plate is the similar to the existing part. We have studied experimentally on the radiated heat plate for the light-weight, molding improvement and low-cost. From now on, we are going to develop the way to replace the exiting plate with exterior surface of product as a cooling system.

A study on Nickel Hydroxide Crystallization for Plating waste Treatment

  • Lee, Chang-Hwan;Lee, Choul-Ho
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.292-295
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    • 2001
  • A Study on the precipitation characteristics of nickel hydroxide as well as carbonate and sulfide is carried out to determine the proper treatment condition of the wastewater induced from nickel-plating industry. The nickel concentrations in the effluent could be kept lower than 5ppm when the value of pH was maintained higher than 10. The precipitation of nickel salts by alkaline addition to the nickel containing model wastewater was conducted by using proper amount of sodium hydroxide, sodium carbonate, sodium bicarbonate and sodium sulfide. In case of the sulfide treatment, the residual nickel concentration in the clear water after precipitates removed showed the lowest value. The influences of the precipitation condition upon the particle size of the crystals precipitated were also investigated. In spite of the various precipitation conditions were adopted, the particle size of the precipitated crystals showed no great differences. The sedimentation rates of the precipitated particle bed were observed and the free sedimentation period was terminated within 20 minutes. Although the hindered sedimentation as well as bed compaction progressed subsequently, the bed heights were maintained almost the same level after two hours of sedimentation.

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Fabrication of Core-Shell Structure of Ni/Au Layer on PMMA Micro-Ball for Flexible Electronics

  • Hong, Sung-Jei;Jeong, Gyu-Wan;Han, Jeong-In
    • Current Photovoltaic Research
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    • 제4권4호
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    • pp.140-144
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    • 2016
  • In this paper, core-shell structure of nickel/gold (Ni/Au) conductive layer on poly-methyl-methacrylate (PMMA) micro-ball was fabricated and its conduction property was investigated. Firstly, PMMA micro-ball was synthesized by using dispersion polymerization method. Size of the ball was $2.8{\mu}m$ within ${\pm}7%$ deviation, and appropriate elastic deformation of the PMMA micro-ball ranging from 31 to 39% was achieved under 3 kg pressure. Also, 200 nm thick Ni/Au conductive layer was fabricated on the PMMA micro-ball by uniformly depositing with electroless-plating. Adhesion of the conductive layer was optimized with help of surface pre-treatment, and the layer adhered without peeling-off despite of thermal expansion by collision with accelerated electrons. Composite paste containing core-shell structured particles well cured at low temperature of $130^{\circ}C$ while pressing the test chip onto the substrate to make electrical contact, and electrical resistance of the conductive layer showed stable behavior of about $6.0{\Omega}$. Thus, it was known that core-shell structured particle of the Ni/Au conductive layer on PMMA micro-ball was feasible to flexible electronics.

전해 석출 기술의 최근 개발 동향 (Recent Advances in Electrodeposition Technology)

  • 김선규
    • 한국표면공학회지
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    • 제34권6호
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    • pp.553-567
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    • 2001
  • Electrodeposition technology is widely used in industry for various kinds of coatings. Modifications in this technology led to several processes to meet various requirements. Electrolysis in ionic liquids has many advantages such as low energy consumption of energy, low pollutant emission and low operating costs. Although ionic liquids have already been used in liquid/liquid extraction processes, only recently their use in electrodeposition was exploited. Electrochemical deposition of composites is an expanding area. Coupled with the progress in the synthesis of nanometric powder, this research will open a large number of innovative materials. Pulse current plating is another electrodeposition technique which yields improved coatings. Although electrodeposition is now regarded as an environmental non-friendly process, it is economically viable and has many inherent advantages. For certain applications, alternatives to electrodeposition have not yet been fully implemented. Hence, continued research in this technology is warranted. This article reviews some recent advances in electrodeposition technology. Aspects of electrodeposition such as electrolysis in ionic liquids, electrodeposition of composites, pulse current plating techniques, metal and alloy deposition, compound deposition and effects of additives are discussed in this review.

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산성염화욕에서의 Zn-Cr합금도금 : 합금화에 미치는 전류밀도와 온도의 영향 (Zn-Cr Alloy Plating from Acidic Chloride Bath: Effect of Temperature and Current Densities on Composition of Electrodeposits)

  • 강수영
    • 한국융합학회논문지
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    • 제9권11호
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    • pp.285-290
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    • 2018
  • 강은 자동차 제조업체 및 전기 제품에 많이 사용되고 있으나 부식으로 많은 문제점이 발생한다. 이러한 부식문제를 해결하기 위해 강 위에 아연전기도금을 두껍게 하고 있다. 그러나 아연 도금의 두께가 두꺼워지면 부품 제조 시 크렉이 발생하기 쉬우며, 이로 인해 부식이 더욱더 악화될 수 있다. 이러한 부식 문제를 해결하기 위해 아연과 크롬합금도금에 관심이 집중되고 있다. 본 연구에서는 염화욕에서 합금도금의 조성에 미치는 전해조건의 영향을 조사하였다. 전류밀도가 증가함에 따라 Zn함량이 감소하고 Cr함량은 증가하였다. 전해액 온도가 증가함에 따라 Zn함량이 감소하고 Cr함량은 증가하였으며, 그 결과는 음극분극곡선으로 가지고 해석되었다.

국내 주요 산업단지 대기 중 중금속농도 분포에 관한 연구 (A Study on the Concentration Distribution of Airborne Heavy Metals in Major Industrial Complexes in Korea)

  • 강병욱;김민지;백경민;서영교;이학성;김종호;한진석;백성옥
    • 한국대기환경학회지
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    • 제34권2호
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    • pp.269-280
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    • 2018
  • This paper reports the results of field evaluation to determine the levels of heavy metals in major industrial complexes in Korea over a seven year period (2007~2013). The measurement of heavy metal was conducted using quartz fiber filter sampling and ICP-AES analysis. In order to validate the analytical performance of these methods, studies were also carried out to investigate data quality control(QC) parameters, such as the method detection limit (MDL), repeatability, and recovery efficiencies. The average concentrations of total suspended particulates (TSP) for the nine industrial complexes in Korea were $104{\sim}169{\mu}g/m^3$, which was higher than other industrial complexes and urban areas. The Sihwa and Banwol industrial complexes were shown to be the biggest contributing sources to high TSP emission ($159{\mu}g/m^3$ and $169{\mu}g/m^3$, respectively). The concentrations of heavy metals in TSP were higher in the order of Fe>Cu>Zn, Pb, Mn>Cr, Ni, As and Cd. It was observed that Fe was the highest in the Gwangyang and Pohang steel industrial complexes. The concentrations of Zn and Pb were high in Onsan, Sihwa and Banwol industrial complexes, and this was attributed to the emission from the nonferrous industry. Additionally, Cr and Ni concentrations were high in the Sihwa and Banwol industrial complexes due to plating industry. On the other hand, Ulsan and Onsan industrial complexes showed high Cr and Ni concentrations as a response to the emission of metal industry related to automobile. The correlation analysis revealed the high correlation between Cr and Ni in plating industry from Sihwa and Banwol industrial complexes. Adding to this, components related to coal combustion and road dust showed high correlation in Pohang and Gwangyang industrial complexes. Then Onsan and Ulsan industrial complexes showed high correlation among components related to the nonferrous metals.

경인지역 일부 5인미만 사업장 근로자의 작업환경실태와 관리대책 (The Current Status and Recommendation of Work Environment Management in Small Scale Industry with less than 5 Workers)

  • 김대식;노영만;김현욱;정춘화;유기호
    • 한국산업보건학회지
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    • 제11권3호
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    • pp.179-189
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    • 2001
  • This study was performed to identify the current status of work environment management and to provide appropriate recommendations for small scale industry with less than 5 workers from September, 2000 to October, 2000 in Seoul city and Gyoung-gi province. The 211 companies were surveyed by checklist included the elements of management of work environment, hazardous chemicals, MSDS, personal protective equipment, and ventilation system. The proportion of metal products manufacturing and printing industries are 25.6 % and 22.3%, respectively. The daily working hours in printing industry is longer than others. The industries that produce potentially hazardous agents, such as noise, dust, metal, organic solvents, radiation and chemical material are pulp, plating, machinery, and printing, respectively. In above industries, only 2.8 % of those recognised and had MSDS. The proportion of companies providing fire extinguishers, safety showers are found to be 13.3 %, 7.1 %, respectively. Only 24.2 % of companies provided personal protective equipment to the workers. The ventilation system was operated in most of companies. But local exhaust ventilation system is provided to 22.3 % of those, also had not been annually inspected. This study showed that the current status of occupational safety and health was not appropriate for workers in small scale industries. It is suggested that annual physical examination have to be performed, MSDS usage must become widespread, and employer and emplyees in small scale industry should be educated for the treatment and storage of hazardous chemicals to improve the occupational safety and health of the working environment. also, regulatory standard has to be applied to local exhaust ventilation system in small scale industry to improve the working condition.

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