• Structural Engineering and Mechanics
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• 제85권5호
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• pp.573-592
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• 2023

This paper presents a careful theoretical investigation into interfacial stresses in composite aluminum-slab reinforced concrete beam bonded by a prestressed hybrid carbon-glass composite material. The model is based on equilibrium and deformations compatibility requirements in and all parts of the strengthened beam, i.e., the aluminum beam, the slab reinforced concrete, the hybrid carbon-glass composite plate and the adhesive layer. The theoretical predictions are compared with other existing solutions. Numerical results from the present analysis are presented both to demonstrate the advantages of the present solution over existing ones and to illustrate the main characteristics of interfacial stress distributions. It is shown that the stresses at the interface are influenced by the material and geometry parameters of the composite beam. This research is helpful for the understanding on mechanical behaviour of the interface and design of the hybrid structures.

• Coupled systems mechanics
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• 제13권2호
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• pp.133-151
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• 2024

In this paper, an improved theoretical interfacial stress analysis is presented for simply supported composite aluminum- sandwich honeycomb beam strengthened by imperfect FGM plateusing linear elastic theory. The adherend shear deformations have been included in the present theoretical analyses by assuming a linear shear stress through the thickness of the adherends, while all existing solutions neglect this effect. Remarkable effect of shear deformations of adherends has been noted in the results.It is shown that both the sliding and the shear stress at the interface are influenced by the material and geometry parameters of the composite beam. This new solution is intended for applicationto composite beams made of all kinds of materials bonded with a thin plate. Finally, numerical comparisons between the existing solutions and the present new solution enable a clear appreciation of the effects of various parameters.

• Journal of Welding and Joining
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• 제27권3호
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• pp.92-96
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• 2009

Metallic sandwich plate has many good properties such as high specific stiffness, high specific strength, good impact absorptivity, effective thermal insulation and soundproofing. In our study, a new bonding method, 3-layer roll projection welding, is introduced to fabricate the metallic sandwich plate. The new method uses a pair of roll electrodes like the seam welding, and projection welding is made at two internal interfaces of the 3-layer weldment consisting of a structured inner sheet and a pair of skin sheets. During the welding process, skin sheet temperature are measured to produce metallic sandwich plate with uniform and good quality. But it is difficult to observe or measure the temperature at the welding points during welding process because the welding points exist at the internal interfaces. Therefore FEM numerical analysis using ABAQUS is conducted to estimate the generated heat at the welding points with different welding conditions.

• 한국기계가공학회지
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• 제19권5호
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• pp.67-74
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• 2020

To predict the thermal deformation of an oven cabinet during the enamel process, we propose a simple finite element analysis method comprising two steps: heating and cooling. To this end, the basic mechanical and thermal properties such as thermal expansion of the enamel and steel plate were experimentally studied, and the mechanical properties of four different stainless steel (SUS) plates were evaluated to select the target material for the oven at high temperature conditions from 400 ℃ to 700 ℃. In the first analysis step of the enamel process, the SUS plate was heated to 850 ℃ and was then thermally expanded without considering the enamel coating. Next, assuming the perfect bonding of two materials (enamel coating and metal plate), the enamel plate was allowed to cool to room temperature till 22 ℃. From the results of comparing the experimental and analytical data, we can make a conclusion that the proposed method can be applied to evaluate the thermal deformation of enamel products. Especially, the thermal deformation of the oven can be predicted with different enamel coating conditions, such as uniform and nonuniform coating thickness.

• 폴리머
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• 제25권4호
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• pp.594-601
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• 2001

표면을 개질시켜 극성기를 도입한 다음 열융착시키는 방법으로 접착제를 사용하지 않고도 폴리에틸렌 필름과 알루미늄 판을 직접 접합시킬 수 있는지를 살펴보았다. 폴리에틸렌 필름은 산소 및 아크릴산 플라즈마로 처리하여 극성기를 도입하였으며, 알루미늄 판은 끓는 물로 처리하거나 diaminocyclohexane 플라즈마로 처리하여 극성기를 도입하였다. 폴리에틸렌 필름의 표면만을 개질시킬 경우에도 상당히 높은 접착력을 얻을 수 있었으며, 알루미늄 판의 표면까지 개질시킬 경우에는 접착시험시 폴리에틸렌 필름이 끊어질 정도로 높은 접착력을 얻을 수 있었다. 특히, 아크릴산플라즈마로 처리한 폴리에틸렌 필름과 diaminocyclohexane 플라즈마로 처리한 알루미늄 판을 접합시킬 경우에는 필름 표면의 카르복실기와 판 표면의 아민기가 반응하여 아마이드 그룹을 형성하는 화학적 결합에 대한 가능성도 보여주었다.

• Structural Engineering and Mechanics
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• 제44권6호
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• pp.815-837
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• 2012

A plated beam is strengthened by bonding a thin plate to the tension face; it often fails because of premature debonding of the thin plate from the original beam in a brittle manner. A sound understanding of the mechanism of such debonding failure is very important for the effective use of this strengthening technique. This paper presents an improved analytical solution for interfacial stresses that incorporates multiple loading conditions simultaneously, including prestress, mechanical and thermal loads, and the effects of adherend shear deformations and curvature mismatches between the beam and the plate. Simply supported beams bonded with a thin prestressing plate and subjected to both mechanical and thermal loading were considered in the present work. The effects of the curvature mismatch and adherend shear deformations of the beam and plate were investigated and compared. The main mechanisms affecting the distribution of interfacial stresses were analyzed. Both the normal and shear stresses were found to be significantly influenced by the coupled effects of the elastic moduli with the ratios $E_a/E_b$ and $E_a/E_p$.

• 설비공학논문집
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• 제20권11호
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• pp.767-774
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• 2008

This paper presented the heat transfer and pressure drop characteristics for micro plate heat exchanger with straight channel. The metal sheets for straight channel are manufactured by chemical etching and fabricated micro plate heat exchangers by using the vacuum brazing of bonding technology. The performance experiments are performed within the Reynolds numbers range of 15$\sim$250 under the same flow rate conditions for hot and cold sides. The inlet temperature of hot and cold water are conducted in the range of $30^{\circ}C{\sim}50^{\circ}C$ and $15^{\circ}C{\sim}25^{\circ}C$, respectively. Heat transfer rate and pressure drop are evaluated by the Reynolds numbers and mass flow rates as the inlet temperature variations of the hot and cold sides. Correlations of Nusselt number and friction factor are suggested for micro plate heat exchanger with straight channel using the results of performance experiment.

• 한국재료학회지
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• 제31권2호
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• pp.75-83
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• 2021

To cope with automobile exhaust gas regulations, ISG (Idling Stop & Go) and charging control systems are applied to HEVs (Hybrid Electric Vehicle) for the purpose of improving fuel economy. These systems require quick charge/discharge performance at high current. To satisfy this characteristic, improvement of the positive electrode plate is studied to improve the charge/discharge process and performance of AGM(Absorbent Glass Mat) lead-acid batteries applied to ISG automotive systems. The bonding between grid and A.M (Active Material) can be improved by applying the Sand-Blasting method to provide roughness to the surface of the positive grid. When the Sand-Blasting method is applied with conditions of ball speed 1,000 rpm and conveyor speed 5 M/min, ideal bonding is achieved between grid and A.M. The positive plate of each condition is applied to the AGM LAB (Absorbent Glass Mat Lead Acid Battery); then, the performance and ISG life characteristics are tested by the vehicle battery test method. In CCA, which evaluates the starting performance at -18 ℃ and 30 ℃ with high current, the advanced AGM LAB improves about 25 %. At 0 ℃ CA (Charge Acceptance), the initial charging current of the advanced AGM LAB increases about 25 %. Improving the bonding between the grid and A.M. by roughening the grid surface improves the flow of current and lowers the resistance, which is considered to have a significant effect on the high current charging/discharging area. In a Standard of Battery Association of Japan (SBA) S0101 test, after 300 A discharge, the voltage of the advanced AGM LAB with the Sand-Blasting method grid was 0.059 V higher than that of untreated grid. As the cycle progresses, the gap widens to 0.13 V at the point of 10,800 cycles. As the bonding between grid and A.M. increases through the Sand Blasting method, the slope of the discharge voltage declines gradually as the cycle progresses, showing excellent battery life characteristics. It is believed that system will exhibit excellent characteristics in the vehicle environment of the ISG system, in which charge/discharge occurs over a short time.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.1196-1200
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• 2004

Micropump is very useful component in micro/nano fluidics and bioMEMS applications. In this study, a bubble-powered micropump was fabricated and tested. The micropump consists of two-parallel micro line heaters, a pair of nozzle-diffuser flow controller and a 1 mm in diameter, 400 ${\mu}m$ in depth pumping chamber. The two-parallel micro line heaters with 20 ${\mu}m-width$ and 200 ${\mu}m-length$ were fabricated to be embedded in the silicon dioxide layer of a wafer which serves as a base plate for the micropump. The pumping chamber, the pair of nozzle-diffuser unit and microchannels including the liquid inlet and outlet port were fabricated by etching through another silicon wafer. A glass wafer (thickness of $525{\pm}15$ ${\mu}m$) having two holes of inlet and outlet ports of liquid serve as upper plate of the pump. Finally the silicon wafer of the base plate, the silicon wafer of pumping chamber and the glass wafer were aligned and bonded (Si-Si bonding and anodic bonding). A sequential photograph of bubble nucleation, growth and collapse was visualized by CCD camera. Clearly liquid flow through the nozzle during the period of bubble growth and slight back flow of liquid at the end of collapsing period can be seen. The mass flow rate was found to be dependent on the duty ratio and the operation frequency. As duty ratio increases, flow rate decreases gradually when the duty ratio exceeds 60%. Also as the operation frequency increases, the flow rate of the micropump decreases slightly.

• 한국철도학회논문집
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• 제12권5호
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• pp.641-648
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• 2009

최근 철도차량의 속도가 증가함에 따라 철도시설물에도 철근콘크리트 구조물이 많이 적용되고 있는 실정이다. 하지만 이러한 콘크리트 구조물은 공용년수의 증가에 따라 필연적으로 구조적인 보강이 요구된다. 강판보강법 및 섬유복합체(FRP)를 활용한 보강법 등이 가장 일반적으로 적용되는 실정이지만 각 공법마다 나름대로의 단점 역시 존재 한다. 최근 화재나 기타 환경적인 공격에 대하여 강한 내구성을 가진 재료의 개발이 요구되고 있으며 이에 따른 현무암으로부터 추출한 Basalt 섬유를 활용한 섬유보강재가 많은 관심을 받고 있다. 이에 본 연구에서는 Basalt 섬유쉬트를 보강재로 사용할 경우 중요한 특성인 콘크리트와의 부착특성에 관하여 연구를 수행하였다. 실험변수는 보강폭, 길이, 보강겹수를 포함한다. 실험결과, 파괴형태는 계면파괴, 섬유파단, 그리고 rip-off의 형태가 관측되었으며 보강길이보다는 보강폭이 보강강도에 더 많은 영향을 미치는 것으로 판단되었다. 또한 보강길이가 전부 유효하게 작용하지는 않았으며 이에 유효보강길이를 산정하고 이에 따른 부착강도를 산정하였다. 이를 다른 종류의 FRP재료를 활용한 경우에 유효 보강길이와 비교하여 Basalt 섬유쉬트의 부착특성을 분석하였다.