• Title/Summary/Keyword: plant engineering process

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Case Studies for SMR Natural Gas Liquefaction Plant by Capacity in Small Scale Gas Wells through Cost Analysis (소규모 가스전 규모에 따른 SMR 천연가스 액화 플랜트 용량별 비용 분석 사례연구)

  • Lee, Inkyu;Cho, Seungsik;Lee, Seungjun;Moon, Il
    • Journal of the Korean Institute of Gas
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    • v.20 no.3
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    • pp.46-51
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    • 2016
  • Natural gas liquefaction process which spends a huge amount energy is operated under cryogenic conditions. Thus, many researchers have studied on minimizing energy consumption of LNG plant. However, a few studied for cost optimization have performed. This study focused on the cost analysis for the single mixed refrigerant (SMR) process, one of the simplest natural gas liquefaction process, which has different capacity. The process capacity is increased from 1 million ton per annum (MTPA) to 2.5 MTPA by 0.5 MTPA steps. According to the increase of plant size, only flow rate of natural gas and mixed refrigerant are increased and other operating conditions are fixed. Aspen Economic Evaluator(v.8.7) is used for the cost analysis and six tenths factor rule is applied to obtain multi stream heat exchanger cost data which is not supplied by Aspen Economic Evaluator. Moreover, the optimal plant sizes for different sizes of gas wells are found as the result of applying plant cost to small scale gas wells, 20 million ton (MT), 40 MT, and 80 MT. Through this cost analysis, the foundation is built to optimize LNG plant in terms of the cost.

FPGA application for wireless monitoring in power plant

  • Kumar, Adesh;Bansal, Kamal;Kumar, Deepak;Devrari, Aakanksha;Kumar, Roushan;Mani, Prashant
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1167-1175
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    • 2021
  • The process of automation and monitoring in industrial control system involves the use of many types of sensors. A programmable logic controller plays an important role in the automation of the different processes in the power plant system. The major control units are boiler for temperature and pressure, turbine for speed of motor, generator for voltage, conveyer belt for fuel. The power plant units are controlled using microcontrollers and PLCs, but FPGA can be the feasible solution. The paper focused on the design and simulation of hardware chip to monitor boiler, turbine, generator and conveyer belt. The hardware chip of the plant is designed in Xilinx Vivado Simulator 17.4 software using VHDL programming. The methodology includes VHDL code design, simulation, verification and testing on Virtex-5 FPGA hardware. The system has four independent buzzers used to indicate the status of the boiler, generator, turbine motor and conveyer belt in on/off conditions respectively. The GSM is used to display corresponding message on the mobile to know the status of the device in on/off condition. The system is very much helpful for the industries working on plant automation with FPGA hardware integration.

Development of Mobile-Based Process and System for Pipe Management of Construction Using NFC(Near Field Communication) and Augmented Reality Technology (NFC(Near Field Communication)와 증강현실 기술을 활용한 모바일 기반 플랜트 배관공사관리 프로세스 체계 구축)

  • Moon, Daeyoon;Kwon, Soonwook
    • Korean Journal of Construction Engineering and Management
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    • v.15 no.2
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    • pp.122-131
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    • 2014
  • As plant market grows up, client demands to increase quality, technology and to reduce construction period. Due to the vast scale of the construction site and complexity of process, plant project can have some problems of communication among the project participants, the duplication of work, errors and rework. As a result those cause more costs, delay the construction schedule and reduce productivity and quality. Therefore, real-time communication between participants and real-time sharing of information such as material, equipment and construction are required in plant project site. This research aims to propose process and develop system using NFC(Near Field Communication) technology and augmented reality technology with mobile device for plant construction site. Administrators and operators are able to work efficiently using proposed process and system which create an environment designed to share and deliver information such as material, construction information.

Data-driven Interactive Planning Methodology for EPC Plant Projects (EPC 플랜트 프로젝트의 초기 공정계획을 위한 통합 데이터 활용 방안)

  • Wang, Hankyeom;Choi, Jaehyun
    • Korean Journal of Construction Engineering and Management
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    • v.20 no.2
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    • pp.95-104
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    • 2019
  • EPC plant projects are large and complex, requiring systematic working methodologies, accumulated data, and thorough planning through communications between the entities. In this study, the method of extracting the process planning information using asset data of the plant project and using it to present the initial process plan is presented through the concept of IAP(Interactive Planning). In order to carry out the effective IAP at the early stage of the project, this study extracted the schedule element information from the asset data, created the process plan for each work package, and applied it to the sample project case. Through the proposed IAP methodology, it is possible to promote the utilization of asset data, to identify schedule risks, and to develop countermeasures, which can form the basis for establishing the process management strategy to successfully complete the project.

Welding Technical Trend of High Hardness Armour Steel for Combat Vehicle (장갑판재용 고경도 강판의 용접 기술동향)

  • Jeong, Youngcheol;Kim, Chankyu;Lee, Seungjun;Jung, Yongmun;Park, Choulsoo;Lee, Byungsuk;Park, Taewon;Kim, Hongkyu;Cho, Young Tae
    • Journal of the Korea Institute of Military Science and Technology
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    • v.22 no.3
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    • pp.299-310
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    • 2019
  • Increase of combat capability through the lightweighting of vehicles has been internationally issued. One of the methods for lightening is applying high hardness armor(HHA) steel which is outstanding ballistic performance and protection performance compared to weight. Development of HHA steel is currently completed in America, United Kingdom, Australia and Germany. It is used for not only combat vehicle, but also various combat device. Korea is developing new material of HHA steel according to this trend. When such HHA steel is applied to structure, welding process is used for connection of the structure. Cracks from hydrogen embrittlement and cold cracking are easily generated in welds of HHA steel and it greatly affects the strength of all structure. Decrease of strength from welding defect is critical to combat capability. Therefore, welding process optimization is important for performing the role of structure. In this study, international welding technology is reviewed through scientific research paper and patent.

Real-Time Monitoring for Automobile Rubber Parts Manufacturing (방진고무 생산공정의 실시간 모니터링)

  • 정광조;임선종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.653-657
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    • 2000
  • The paper describes the contents and results of the national project named "Development of Computer Integrated Product Design for Automation Equipment". It is focussed on the real-time control '||'&'||' monitoring of manufacturing process for automobile rubber parts. Automobile rubber parts industy is one of the typical process that high11 depends upon manufacturing facilities and equipments. So. it requires high cost and engineering technolog) on plant implementation. But most companies of rubber parts industries are small or mid companies that habe weak abilities for plant implementation properly and systematically. Therefore, for upgrading the levelof automation. it is necessar). to dekelope the computer based management and monitoring slsteni that enables to build-up the common base of automation and systemization. 'Through this project. we developed low cost real-time monitoring system for banbun mixing process '||'&'||' mold injection process of rubbcr parts manufacturing, that is composed with DDCU(Distributed Digital Control Unit),signal interfaces to gathering mon~toring terms and speciall\ developed functional sofhare including some algorithm for management '||'&'||' process monitoring

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System Modeling and Robust Control of an AMB Spindle : Part I Modeling and Validation for Robust Control

  • Ahn, Hyeong-Joon;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • v.17 no.12
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    • pp.1844-1854
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    • 2003
  • This paper discusses details of modeling and robust control of an AMB (active magnetic bearing) spindle, and part I presents a modeling and validation process of the AMB spindle. There are many components in AMB spindle : electromagnetic actuator, sensor, rotor, power amplifier and digital controller. If each component is carefully modeled and evaluated, the components have tight structured uncertainty bounds and achievable performance of the system increases. However, since some unknown dynamics may exist and the augmented plant could show some discrepancy with the real plant, the validation of the augmented plant is needed through measuring overall frequency responses of the actual plant. In addition, it is necessary to combine several components and identify them with a reduced order model. First, all components of the AMB spindle are carefully modeled and identified based on experimental data, which also render valuable information in quantifying structured uncertainties. Since sensors, power amplifiers and discretization dynamics can be considered as time delay components, such dynamics are combined and identified with a reduced order. Then, frequency responses of the open-loop plant are measured through closed-loop experiments to validate the augmented plant. The whole modeling process gives an accurate nominal model of a low order for the robust control design.

Implementation of the Function Block Builder for the Distributed Control System (분산 제어 시스템용 기능 블록 작성기 구현)

  • 권만준
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.6 no.6
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    • pp.974-979
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    • 2002
  • There are so many kind of a control program that is applied in various process fields such as power generation plant, water treatment plant, incinerator plant, chemical plant, cement plant etc.. Because an engineer in field edits and changes and debugs and tests properly control programs using text-based control language, it is very hard for the him to apply to plant. Therefore, this research implemented a graphical tool for control program builder that is applicable to various plants and usable engineers having a little knowledge for control language. I wish to run more efficiently precision process control offering function that can see visual expression about flow of control signal and intermediate output values of control program displayed in screen using this implemented function block builder.

A real-time unmeasured dynamic response prediction for nuclear facility pressure pipeline system

  • Seungin Oh ;Hyunwoo Baek ;Kang-Heon Lee ;Dae-Sic Jang;Jihyun Jun ;Jin-Gyun Kim
    • Nuclear Engineering and Technology
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    • v.55 no.7
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    • pp.2642-2649
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    • 2023
  • A real-time unmeasured dynamic response prediction process for the nuclear power plant pressure pipeline is proposed and its performance is tested in the test-loop system (KAERI). The aim of the process is to predict unmeasurable or unreachable dynamic responses such as acceleration, velocity, and displacement by using a limited amount of directly measured physical responses. It is achieved by combining a well-constructed finite element model and robust inverse force identification algorithm. The pressure pipeline system is described by using the displacement-pressure vibro-acoustic formulation to consider fully filled liquid effect inside the pipeline structure. A robust multiphysics modal projection technique is employed for the real-time sensor synchronized prediction. The inverse force identification method is also derived and employed by using Bathe's time integration method to identify the full-field responses of the target system from the modal domain computation. To validate the performance of the proposed process, an experimental test is extensively performed on the nuclear power plant pressure pipeline test-loop under operation conditions. The results show that the proposed identification process could well estimate the unmeasured acceleration in both frequency and time domain faster than 32,768 samples per sec.

Development of a System for Visualization of the Plant 3D Design Data Based on ISO 15926 (ISO 15926 기반 플랜트 3D 설계 데이터 가시화를 위한 시스템 개발)

  • Jeon, Youngjun;Kim, Byung Chul;Mun, Duhwan
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.2
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    • pp.145-158
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    • 2015
  • ISO 15926 is an international standard for the sharing and integration of plant lifecycle information. Plant design data consist of logical configuration, equipment specifications, 2D piping and instrument diagrams (P&IDs), and 3D plant models (shape data). Although 3D computer-aided design (CAD) data is very important data across the plant lifecycle, few studies on the exchange of 3D CAD data using ISO 15926 have been conducted so far. For this, we analyze information requirements regarding plant 3D design in the process industry. Based on the analysis, ISO 15926 templates are defined for the representation of constructive solid geometry (CSG) - based 3D design data. Since system environments for 3D CAD modeling and Semantic Web technologies are different from each other, we present system architecture for processing and visualizing plant 3D design data in the Web Ontology Language (OWL) format. Through the visualization test of ISO 15926-based 3D design data for equipment with a prototype system, feasibility of the proposed method is verified.