• Title/Summary/Keyword: pitting

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Alkaline Softening of $TiO_2$ Delustered Polyester Fabrics ($TiO_2$로 소광가공된 폴리에스테르 직물의 알칼리 유연가공에 관한 연구)

  • 이정순
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.1
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    • pp.157-169
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    • 1996
  • Polyester yarns and fabrics containing three levels of $TiO_2$ delusterant were hydrolyzed with NaOH and examined for physical and morphological changes. The mechanical propertis and hand values of alkaline hydrolyzed polyester fabrics were measured using KES-FB system. Also, the relationship between the morphology and the mechanical property of alkaline hydrolyzed polyester fabrics was analyzed. The results are as follows: 1. At an initial stage of alkaline treatment, the concentration of $TiO_2$ did not affect the weight loss of the treated yarns. But by increasing treatment time, the effect of the concentration of $TiO_2$ on the weight loss of the fiber became more pronounced. The weight loss were increased in the following order; fulldull> semidull> clear 2. The effect of hydrolysis on yarn tensile strength seems to be more related to the size of the pits on the fibers rather than the number of pits. 3. Axially oriented pits occurred along the hydroyzed, delustered fiber surfaces, while such pitting was absent on hydrolyzed fiber containing no $TiO_2$. The number of voids across the surface of a fiber increased with an increase in the amount of TiOa incorporated into the fibers. The size of the voids depended on the treatment time of hydrolysis rather than the concentration of TiOa. 4. The mechanical properties and hand values of polyester fabrics were changed by alkaline treatment but were identical regardless of the concentration of TiOa. While the mechanical properties of polyester fabrics depended on the structural change of the fibers and the yarns within the fabrics as the fiber diameter became progressively smaller rather than the size and number of pits.

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Investigation and Assessment of the Deterioration on Aging Large Water Mains (대형 상수관로 노후상태 조사 및 평가에 관한 연구)

  • Kim, Ju-Hwan;Bae, Chul-Ho;Kim, Jung-Hyun;Hong, Sung-Ho;Lee, Kyung-Jae
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.4
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    • pp.545-558
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    • 2006
  • The current conditions of large water mains are evaluated by deteriorations and the causes of deterioration are investigated through visual assessments in the field, mechanical tests and analysis of chemical compositions in laboratory for each pipe material, unlined cast iron pipes (CIPs), ductile iron pipes (DCIPs) and steel pipes (SPs) Tubercles and scales from internal and external corrosion of unlined cast iron pipes were identified as the causes of functional performance limitations in large water mains. It is investigated that main causes of internal and external corrosion of water pipes are from lots of depositions of organic and inorganic substances on pipe surface, concentrated pitting, and uniform corrosion by local or global exfoliation or detachment of lining and coatings of DCIPs and SPs. Internal and external corrosion depths of CIPs were higher than those of DCIPs and SPs. Consequently, total corrosion rate summed internal and external corrosion rates of CIPs also were shown to be higher than those of DCIPs and SPs. The failure time from hole generation of CIPs by total corrosion rate was predicted to be taken sixteen years, and DCIPs and SPs were twenty-six years and one hundred and fifty three years. And longitudinal deflection of investigated water mains were not happened and mechanical strengths such as tensile strength, elongation, and hardness also were mostly suited to Korea Standards. It was thought that the weakness of tensile strength of one sample(S-11) was, however, due to higher carbon contents(%) in CIPs. Pipe deterioration score of S-46 was 55.2 and was preferentially assessed to be rehabilitated.

The Scanning Electron Microscopic study on the effect during subgingival calculus removal using Nd:YAG laser (치은연하치석제거술시 Nd : YAG 레이저를 이용한 효과에 관한 주사전자현미경적 연구)

  • Jeon, Yong-Seon;Choi, Byung-Son;Lee, Seok-Cho;Kim, Hyung-Seop
    • Journal of Periodontal and Implant Science
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    • v.27 no.2
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    • pp.411-424
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    • 1997
  • The purpose of this study was to evaluate in vitro the effects during subgingival calculus removal using Nd:YAG laser. The study group was consisted of 30 teeth with advanced periodontal disease extracted before the start of periodontal therapy. The specimens were divided into 8 different groups : 1) untreated control 2) scaling and root planing only 3) laser treated using 150mJ/pulse, 1sec, 5sec, contact mode 4) laser treated using 200mJ/pulse, 5sec, contact mode 5) laser treated using 150mJ/pulse, 1sec, non-contact mode 6) laser treated using 200mJ/pulse, 5sec, non-contact mode 7) laser treated using l5OmJ/pulse, 1sec, contact mode with water irrigation 8) laser treated using 200mJ/pulse, 5sec, contact mode with water irrigation. All specimens were prepared for evaluation by scanning electron microscopy(SEM). Specimens from Group 2 exhibited a smear layer of scale like texture with parallel instrument tracks resulting from curet use. Specimens treated by contact mode, Group 3 and 4 featured surface changes not observed· in controls such as charring, randomly distributed pitting and crater formation, and melting down of the tooth material and calculus. Specimens treated by noncontact mode, Group 5 and 6 featured similar surface changes observed in contact mode. However, the differences between contact and non-contact groups not significant. Specimens treated by contact mode with water irrigation, Group 7 and 8 featured slight surface change compared to other groups. The results suggested that Nd: YAG laser did not completely remove the subgingival calculus but was possible the application as adjunctive method.

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The Effect of Age Heat-treatment to the Electro-Chemical Corrosion Behavior on Ti-6Al-4V (Ti-6Al-4V재의 전기화학적부식 거동에 미치는 시효열처리의 영향)

  • 백신영
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.6
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    • pp.70-77
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    • 2000
  • In this paper, the effect of solution and age heat treatment to the corrosion behavior for the Ti-6Al-4V alloy were studied by cyclic polarization methods. Ti-6Al-4V was solution heat treated at $1,066^{\circ}C$ and $966^{\circ}C$ for 5 hours, and followed by age heat treated at $650^{\circ}C$, $600^{\circ}C$ and $550^{\circ}C$ with 1, 2, 4, 8 and 16 hours under vacuum environment. Test solution was 3.5% NaCl with temperature $25^{\circ}C$. The obtained results were as follows: 1. Base metal was exhibited higher electrical charge than that of solution and aged material. With decrease of solution-treatment temperature from 1066 to $966^{\circ}C$, the electrical charge was increased due to softening of micro structure. 2. The corrosion resistance of specimen that solution treated at $966^{\circ}C$ for 5 hours and age heat treated at 650, 660 and $550^{\circ}C$ were increased with increase of aging time to 4, 8 and 16 hours respectively, and then decreased. 3. In case of 316L stainless steel, measured charge and corrosion potential was 0.0627 coulomb and -614 mV respectively. Corrosion resistance of Ti-6Al-4V was higher than that of 316L.

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The Effects of Aging Heat Treatments on the Hardness and Electrocemical Corrosion for the Nimonic 80A Superalloy (Nimonic 80A 초내열합금의 경도와 전기화학적부식에 미치는 시효열처리의 효과)

  • 나은영
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.5
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    • pp.660-669
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    • 1998
  • In this paper the Hardness and Electro-chemical corrosion of the Nimonic 80A superalloy were studied. It aging heat treatments was carried out at $650^{\circ}C$, $700^{\circ}C$, $750^{\circ}C$,$800^{\circ}C$ and $850^{\circ}C$ with different time of 20min , 30min 1hour, 2hours, 4hours, and 16hours additionally 64hours and 128hours at $650^{\circ}C$. The obtained results were as follows; 1. As aging temperature increased the time for the maximum hardness was reduced from 128hours at $650^{\circ}C$ to 30min at $850^{\circ}C$ whereas the highest hardness was reduced from Hv 381 at $650^{\circ}C$ to Hv 321 at $850^{\circ}C$. 2. In the Electro-chemical corrosion test as a function of aging heat treatment time and tem-perature the corrosion potential was reversely proportional to Hardness which indicated the effects of ${\gamma}/{\gamma}'$ coherency of base material and precipitate. 3. Initiation point of the pitting was observed at grain boundary twin boundary and near${\gamma}'$ pre-cipitates. The results of composition analysis by EDS at this point indicated that sulphur originat-ed from 1N $H_2SO_4$ solution was found in depletion at the grain boundaries and the pit which arouse in the near precipitates were lack of Al Ti and Ni which are the main element of ${\gamma}'$ The depletion of such element was cause breakdown of passive film.

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Pure inorganic protective silica coating on stainless steel prepared at low heat treatment temperature

  • Hwang, Tae-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.6.2-6.2
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    • 2010
  • Stainless steel is widely known to have superior corrosion properties. However, in some harsh conditions it still suffers various kinds of corrosions such as galvanic corrosion, pitting corrosion, intergranular corrosion, chloride stress corrosion cracking, and etc. For the corrosion protection of stainless steel, the ceramic coatings such as protective silica film can be used. The sol-gel coating technique for the silica film has been extensively studied especially because of the cost effectiveness. It has been proved that silica can improve the oxidation and the acidic corrosion resistance of metal surface in a wide range of temperatures due to its high heat and chemical resistance. However, in the sol-gel coating process there used to engage a heat treatment at an elevated temperature like $500^{\circ}C{\sim}600^{\circ}C$ where cracks in the silica film would be formed because of the thermal expansion mismatch with the metal. The cracks and pores of the film would deteriorate the corrosion resistance. When the heat treatment temperature is reduced while keeping the adhesion and the density of the film, it could possibly give the enhanced corrosion resistance. In this respect, inorganic protective silica film was tried on the surface of stainless steel using a sol-gel chemical route where silica nanoparticles, tetraethoxysilane (TEOS) and methyltriethoxysilane (MTES) were used. Silica nanoparticles with different sizes were mixed and then the film was deposited on the stainless steel substrate. It was intended by mixing the small and the large particles at the same time a sufficient consolidation of the film is possible because of the high surface activity of the small nanoparticles and a modest silica film is obtained with a low temperature heat treatment at as low as $200^{\circ}C$. The prepared film showed enhanced adhesion when compared with a silica film without nanoparticle addition. The films also showed improved protect ability against corrosion.

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Effects of TiN and ZrN Coating on Surface Characteristics of Orthodontic Wire (교정용 와이어의 표면특성에 미치는 TiN 및 ZrN 코팅영향)

  • Kim, W.G.;Kim, D.Y.;Choe, H.C.
    • Journal of the Korean institute of surface engineering
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    • v.41 no.4
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    • pp.147-155
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    • 2008
  • The dental orthodontic wire provides a good combination of strength, corrosion resistance and moderate cost. The purpose of this study was to investigate the effects of TiN and ZrN coating on corrosion resistance and physical property of orthodontic wire using various instruments. Wires(round type and rectangular type) were used, respectively, for experiment. Ion plating was carried out for wire using Ti and Zr coating materials with nitrogen gas. Ion plated surface of each specimen was observed with field emission scanning electron microscopy(FE-SEM), energy dispersive X-ray spectroscopy(EDS), atomic force microscopy(AFM), vickers hardness tester, and electrochemical tester. The surface of TiN and ZrN coated wire was more smooth than that of other kinds of non-coated wire. TiN and ZrN coated surface showed higher hardness than that of non-coated surface. The corrosion potential of the TiN coated wire was comparatively high. The current density of TiN coated wire was smaller than that of non-coated wire in 0.9% NaCl solution. Pit nucleated at scratch of wire. The pitting corrosion resistance $|E_{pit}-E_{rep}|$ increased in the order of ZrN coated(300 mV), TiN coated(120 mV) and non-coated wire(0 mV).

The effect on corrosion resistance of actuator system plated with Cr+6 free chemical conversion solution for ocean plant. (내해수용 Actuator system의 내식성에 미치는 Cr+6 free 화성피막 용액적용 효과)

  • Park, Jeong-Hwan;Kim, Tae-Won;Jo, Dae-Hyeong;Kim, Jeong-Su;Han, Su-Min;Jeong, Dae-Hui;Jeon, Gyu-Seong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.105-105
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    • 2017
  • actuator system은 조선, 제철, 석유화학 및 중공업 등 다양한 분야에서 각종 유량 및 공기압 등을 제어하는 밸브에 필수적으로 사용되는 핵심 부픔이다. 최근 유정 개발 등 해양구조물 설치 조절이 복잡화 되면서 본 부품이 해양산업에 사용되는 빈도가 증가하고 있다. 이 경우 본 부품이 염분이 많은 바닷물 또는 주변 환경에 직접 노출되기 때문에 내식성이 매우 엄격하게 관리되고 있다. 본 부품에 부식이 발생할 경우 control system의 작동을 지배하는 구성 품에 부식이 발생하여 actuator로서 기능을 상실하여 오동작이나 설비 가동이 중단되는 사례가 빈번하다. 현재 본 부품의 내식성 향상을 위해서는 금속기 표면에 페인트를 사용하는 방법이 가장 널리 사용되고 있는 방법이다. 이 경우 금속 표면과 도장 면과의 사이에 기포발생이나 이물질 유입 등으로 인한 밀착성이 감소되거나 blister 등으로 인하여 도장 코팅 면이 박리되는 사례가 빈번하다. 이를 방지하기 위해서 최근 고 밀착성 내식용 도장 방법을 적용하고 있으나, 이 방법으로 도장한 부품의 표면에 충격 등으로 인한 결함이 발생할 경우 pitting corrosion 등 급격한 부식이 발생하여 이에 대한 근본족인 대책 수립이 절실한 실정이다. 본 연구에서는 근본적으로 금속기 표면과 밀착성이 우수한 화성피막 용액을 이용하여 희생양극에 의한 내식성을 확보하고, 다양한 용도에 적합한 색상 도료를 화성피말 위에 적용하여 화성피막 층의 보호 및 actuator의 목적에 맞는 도장을 하였다. 희생 양극효과를 극대화 할 수 있는 최적 화성피막 층은 $15{\mu}m$이며 이때 1,000시간 이상의 내식성을 확보하였다. 이 경우 이론적인 내식 수명은 2년으로 추정할 수 있었다.

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Characterization on corrosion damage of nickel alloy for nuclear energy instrument by chemical decontamination solution (원전기기용 니켈합금강의 화학제염용액에 따른 부식손상 특성 규명)

  • Park, Il-Cho;Yang, Ye-Jin;Jeong, Gwang-Hu;Lee, Jeong-Hyeong;Han, Min-Su;Kim, Seong-Jong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.135-135
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    • 2017
  • 제염기술은 원자력발전소의 순환계통장치 및 기기류의 방사성 오염물질을 제거하는 기술이다. 현재 국내 원전의 설계 수명 및 유지보수 시기가 도래함에 따라, 작업 전 작업자의 방사선 피사량을 극소화하기 위한 제염 기술이 주목을 받고 있다. 제염 방법에는 크게 기계적 제염과 화학약품을 사용하는 화학제염이 있다. 그 중 화학제염은 복잡한 구조의 제염 대상물에 대한 큰 효과 및 간단한 공정 때문에 주로 사용되고 있다. 제염 시 방사성 산화물과 오염성분을 제거하기 위해 강산 또는 강알칼리의 화학용액이 사용된다. 강한 화학약품을 사용함으로써 큰 제염효과를 얻을 수 있는 반면, 금속 재료의 부식에 대한 구동력도 커지게 된다. 금속 재료의 경우, 강한 부식성 환경에서 공식(pitting corrosion) 및 입계부식(intergranular corrosion)형태의 손상이 크게 발생하기 때문에, 제염공정 시 사용되는 화학용액에 대한 재료의 건전성 검증이 반드시 필요하다. 본 연구에서는 원전기기용 재료인 니켈합금강 Inconel600의 화학제염 시 시험공정 3가지에 대한 부식손상 특성을 규명하였다. 산화공정은 $HMnO_4$ 실험용액을 공통으로 사용하였으며, 산화공정 종료 후 환원공정은 각 시험공정에 따라 환원공정 1은 2000ppm $H_2C_2O_4$, 환원공정 2는 1500ppm $H_2C_2O_4$ + 500ppm $H_8C_6O_7$, 그리고 환원공정 3은 3000ppm $H_2C_2O_4$ 실험용액을 각각 투입하여 수행하였다. 산화, 환원공정을 1Cycle로 하여 온도 $75^{\circ}C$로 유지된 용액에 각 2시간씩 침적하였다. 각 시험공정 별로 총 5Cycle을 실시하였다. 각 시험공정 Cycle종료 후 시험편을 취외하여 무게감량측정, SEM(Scanning electron microscope)분석, 3D현미경분석 그리고 타펠분극 실험을 실시하였다. 각 분석결과를 토대로 하여, 니켈합금 Inconel600에 대한 화학제염 시 시험공정에 따른 부식특성을 규명하였다.

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The Integrity Verification of Tube-end Sleeve by ECT (와전류탐상검사에 의한 튜브엔드 슬리브 건전성 검증)

  • Kim, Su Jin;Kwon, Kyung Joo;Suk, Dong Hwa;Park, Ki Tae
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.20-24
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    • 2015
  • Steam generator(S/G) tubes in pressurized water reactor (PWR's) are subject to several types of degradation. This degradation includes denting, pitting, intergranular attack(IGA), intergranular stress corrosion cracking(IGSCC), fatigue, fretting and wear. Degradation can be derived from either the primary side(inside) or the secondary side(outside) of the tube. Recent issue for tube degradation in domestic steam generator is the tube end cracking on seal weld region. The seal weld region at the tube end and tube itself is regarded as a pressure boundary between the primary side and the secondary side. One of the Westinghouse Model-F S/G has experienced tube end cracking and its number of plugging approximately becomes to the operating limit up to 5% due to tube end cracking which was reported as SAI/MAI(single/multiple axial indication) or SCI/MCI(Single/multiple circumferential indication) from the results of eddy current testing. Eddy current mock-up test was carried out to determine the origin of cracking whether it is from weld zone area or parent tube. This result was helpful to analyze crack location on ECT data. Correct action on this problem was the installation of tube-end sleeve. Last year, after removing 340 installed plugs from tubes, selected 269 tubes took tube-end sleeve installation. Tube-end sleeve brought pressure boundary from parent tube to installed sleeve tube. Tube-end sleeve has the benefit of reducing outage period and increasing more revenue than replacing S/G. This paper is provided to assist interest parties in effectively understanding this issue.