• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.23 no.5
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• pp.385-393
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• 2013

In this paper, the mechanism identification and the avoidance measures on the phenomena of transient acoustic vibration amplified at the water-supply piping system to regulate the steam temperature of the boiler reheater in 500MW class supercritical power plant are presented. The pressure pulsation waves induced by the impeller passing of two feed-water pumps with five blades are coincident with the local acoustic modes of boiler reheater water-supply piping system. There are the phenomena amplified at the peaks of 5X, 10X, 15X and 20X in spectrums of piping vibration, sound pressure, and the feed-water's pressure pulsation waves. The shut-off device is installed in the piping system for the interception of pressure pulsation waves transmitted from two feed-water pumps and the modified design change of the piping layout is applied for the acoustic resonance avoidance. The acoustic natural frequencies are separated from the harmonics of pressure pulsation waves induced by the pump impellers passing through the design change of the span length. The acoustic vibration is gone by resonance avoidance measures. As a result, more than 20 dBA reduction is achieved from 100 dBA to 80 dBA.

• Journal of the Korean Society of Safety
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• v.28 no.3
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• pp.44-50
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• 2013

Process gas piping is one of the most basic components frequently used in the refinery and petrochemical plants. Many kinds of by-product gas have been used as fuel in the process plants. In some plants, natural gas is additionally introduced and mixed with the byproduct gas for upgrading the fuel. In this case, safety or design margin of the changed piping system of the plant should be re-evaluated based on a proper design code such as ASME or API codes since internal pressure, temperature and gas compositions are different from the original plant design conditions. In this study, series of piping stress analysis were conducted for a process piping used for transporting the mixed gas of the by-product gas and the natural gas from a mixing drum to a knock-out drum in a refinery plant. The analysed piping section had been actually installed in a domestic industry and needed safety audit since the design condition was changed. Pipe locations of the maximum system stress and displacement were determined, which can be candidate inspection and safety monitoring points during the upcoming operation period. For studying the effects of outside air temperature to safety the additional stress analysis were conducted for various temperatures in $0{\sim}30^{\circ}C$. Effects of the friction coefficient between the pipe and support were also investigated showing a proper choice if the friction coefficient is important. The maximum system stresses were occurred mainly at elbow, tee and support locations, which shows the thermal load contributes considerably to the system stress rather than the internal pressure or the gravity loads.

• Proceedings of the KSME Conference
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• 2001.06e
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• pp.469-473
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• 2001

It is very important that piping system shall meet the optimum design requirement as predicted in designing system. If the piping system proved not to meet the requirement in commission it shall be redesigned and corrected till the required capacity is satisfied. which costs much expense. The objective of this study is to understand steady 3-dimensional flow phenomena in a process piping system numerically. 3-dimensional numerical simulations with standard $k-{\epsilon}$ model were carried out by using ALGOR code for three cases of Reynolds number. 2500, 3500 and 4500, based on inlet pipe diameter and three cases of inflow air temperature, $20^{\circ}C,\;50^{\circ}C$ and $100^{\circ}C$.

• Journal of Ocean Engineering and Technology
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• v.34 no.3
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• pp.217-226
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• 2020

An offshore plant is an offshore platform that can process oil and gas resources in rough seas with a poor working environment. Moreover, it is a complex structure with different types of offshore facilities and a large amount of outfitting that connects different offshore installations. In particular, an enormous amount of various piping materials is installed in a relatively narrow space, and thus, the difficulty of working is relatively high compared to working in ships or ground plants. Generally, when the 3D detailed design is completed, an offshore plant piping process is carried out at the shipyard with ISO 2D fabrication drawings and ISO 2D installation drawings. If a worker wants to understand the three-dimensional piping composition in the working area, he can only use three-dimensional viewers that provide limited functionality. As offshore plant construction progresses, correlating work with predecessors becomes more complicated and rework occurs because of frequent design changes. This viewer function makes it difficult to identify the 3D piping structure of the urgently needed part. This study deals with the process support method based on a system using a 3D simulator to improve the efficiency of the piping process. The 3D simulator is based on the Unity3D engine and can be simulated by considering the classification and priority of 3D models by the piping process in the system. Further, it makes it possible to visualize progress information of the process. In addition, the punch content can be displayed on the 3D model after the pipe inspection. Finally, in supporting the data in relation to the piping process, it is considered that 3D-simulator-supported piping installing could improve the work efficiency by more than 99% compared to the existing method.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.19 no.11
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• pp.1151-1157
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• 2009

Ensuring both product quality and reducing material cost are important issue for the design of the piping system of an air conditioner outdoor unit. This paper describes a shape optimization that achieves mass reduction of an air conditioner piping system while satisfying two design constraints on resonance avoidance and the maximum stress in the pipes. In order to obtain optimized design results with various analysis fields considered simultaneously, an automated multidisciplinary analysis system was constructed using PIAnO v.2.4, a commercial process integration and design optimization(PIDO) tool. As the first step of the automated analysis system, a finite element model is automatically generated corresponding to the specified shape of the pipes using a morphing technique included in HyperMesh. Then, the performance indices representing various design requirements (e.g. natural frequency, maximum stress and pipe mass) are obtained from the finite element analyses using appropriate computer-aided engineering(CAE) tools. A sequential approximate optimization(SAO) method was employed to effectively obtain the optimum design. As a result, the pipe mass was reduced by 18 % compared with that of an initial design while all the constraints were satisfied.

• Proceedings of the Earthquake Engineering Society of Korea Conference
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• 1998.10a
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• pp.173-179
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• 1998

The piping system of a power plant suffers not only thermal expansion according to the temperature variation, but also many kinds of load: steady state vibrations due to the equipment operation or fluid flow, and transient vibrations due to the earthquake or explosion, etc. The snubbers are usually installed on the piping system to allow thermal expansion, and to reduce dynamic responses. Most snubbers are kinds of hydraulic and mechanical type, which can be degraded by leakage and abrasion, and required much cost for maintenance and replacement. Recently the wire rope type snubbers are developed and applied to the power plant, and proved as effective to reduce piping system vibration. Wire rope type snubber uses the bending rigidity and energy dissipation properties of ropes. This paper presents the procedure of design, and the method to apply hysteresis curve to the dynamic response analysis. Experiments were also conducted to confirm design results.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.12 no.1
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• pp.56-61
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• 2016

After Japanese Fukushima nuclear power plant accident caused by the beyond design basis earthquake and tsunami, it has turned to be a major challenge for nuclear safety. IAEA, US NRC and EU have provided new safety design standards for beyond design basis event, Domestic regulatory bodies have also enacted guidances for licensees and applicants on additional methods related to beyond design basis events. This paper describes several evaluation methods for applying to nuclear power plants piping for beyond design basis earthquake. As a results, energy method based on the absorbed energy on nuclear power plant, deterministic method following design code and theory, experience method considering past earthquake data and information and probabilistic methods similar to probabilistic risk assessment were reviewed.

• Journal of the Earthquake Engineering Society of Korea
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• v.17 no.4
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• pp.181-186
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• 2013

The construction costs for nonstructural systems such as mechanical/electrical equipment, ceiling system, and piping system occupy a significant proportion of the total cost. These nonstructural systems can also cause considerable economic losses and loss of life during and after an earthquake. Therefore, reduction of seismic risk of nonstructural components has been emerging as a key aspect of research in recent year. The primary objective of this study was to evaluate the seismic performance of a single-story and multi-story piping system installed in low-rise building and to identify the seismic vulnerability of the current piping systems. The seismic performance evaluation of the piping systems was conducted with 5 different earthquakes to account for the ground motion uncertainty and the preliminary results demonstrated that the maximum displacements of each floor in the multi-story piping system increased linearly with increasing floor level in the building system. This study revealed that the current design piping systems are significantly sensitive to the effect of floor height, which stress the necessity to improve the seismic performance of the current piping systems by, for example, strengthening with seismic sway bracing using transverse/longitudinal bracing cables or hangers.

• Journal of the Korea institute for structural maintenance and inspection
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• v.13 no.1 s.53
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• pp.59-68
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• 2009

One of the cause of embankment failure for piping is a routine design for piping consideration without exact understanding of that. Therefore, in this study, comparison and analysis of existing piping consideration methods had been conducted through embankment sections when sheet piles constructed on sandy ground. For the Terzaghi method and the critical hydraulic method, safety factors were changed up to double depending on the method. And for the critical velocity method, it was dramatically changed due to design parameters. Consequently, existing piping consideration method currently used is recommended not to be applied to all ground conditions uniformly but to applied with exact understanding of each consideration method characteristics depending on ground conditions.

• Journal of Computational Design and Engineering
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• v.1 no.1
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• pp.13-26
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• 2014

Recently, renovations of plant equipment have been more frequent because of the shortened lifespans of the products, and as-built models from large-scale laser-scanned data is expected to streamline rebuilding processes. However, the laser-scanned data of an existing plant has an enormous amount of points, captures intricate objects, and includes a high noise level, so the manual reconstruction of a 3D model is very time-consuming and costly. Among plant equipment, piping systems account for the greatest proportion. Therefore, the purpose of this research was to propose an algorithm which could automatically recognize a piping system from the terrestrial laser-scanned data of plant equipment. The straight portion of pipes, connecting parts, and connection relationship of the piping system can be recognized in this algorithm. Normal-based region growing and cylinder surface fitting can extract all possible locations of pipes, including straight pipes, elbows, and junctions. Tracing the axes of a piping system enables the recognition of the positions of these elements and their connection relationship. Using only point clouds, the recognition algorithm can be performed in a fully automatic way. The algorithm was applied to large-scale scanned data of an oil rig and a chemical plant. Recognition rates of about 86%, 88%, and 71% were achieved straight pipes, elbows, and junctions, respectively.