• Journal of the Korean Society of Safety
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• v.37 no.4
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• pp.36-43
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• 2022

Generally, in construction sites, the pipe support installation workers often use support pins of 9~10 mm which are much smaller than the safety standard sizes for work convenience. Although the safety certification standard thickness of the support pins is 11 mm, and the supervisors are often indifferent to this. Hence, products with far lower performance than the pipe support safety certification value of 40,000 N, which is applied in the supporting post-structural review, are used. Accordingly, this acts as a factor causing collapse accidents in the process of pouring concrete at the construction site. Therefore, this study performed compression experiments on new and reused pipe supports to determine how the thickness of the support pins affects the structural compression performance of the pipe support by considering the thickness of the support pins as a critical variable among various factors affecting the pipe support performance. In the course of the study, the compression test of the pipe support (V2, V4) for the new products showed that only 14 (58.3%) of the total 24 samples satisfied the safety certification standard value of 40,000 N, which indicates that more thorough quality control is required in the manufacturing process. Additionally, comparing the thickness of the support pins and their fracture shape shows that the pipes with support length of 4.0 m or longer are much more affected by the buckling of the entire length than the thickness of the support pins. Of the several factors affecting the performance of reused pipe supports, it was found that, similar to the new products, the use of support pins, with thickness of 12 mm rather than 11 mm, can satisfy the safety certification value more appropriately. Therefore, regardless of the state of usage, it could be concluded that it is necessary to use 12 mm products, whose thickness is larger than that of the safety certification standard value of 11 mm, to improve the performance of the pipe supports.

• Journal of the Korean Society of Safety
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• v.27 no.5
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• pp.105-110
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• 2012

Steel elements are widely used for temporary structures on every construction site. but despite its strong resistences against heavy concrete volumes, they are easily eroded by oxygens in the space as times have been gone. If they are used several times in the construction fields, their elements are rusted and deformed and the strength is gradually reduced through the weak part. From this point of view, aluminum pipe support has been developed in stead of steel pipe sopport with enhancing durability against oxygens all the more. The developed aluminium pipe support has been lighter than steel unit, so workability has been improved. In another advantage of aluminium pipe support, different level control is possible with being equipped with the level control nut which enables the length adjustment of aluminium pipe support and the collapse of aluminum pipe support could be also prevented from the structures in the long term.

• Special Issue of the Society of Naval Architects of Korea
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• 2009.09a
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• pp.40-46
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• 2009

The GSCAD (Global Shipbuilding CAD) System used in Samsung Heavy Industries is based on the Relation and Rule. The design area where excellence of these Relation & Rule can be used fully is pipe support modeling. That's because, many rules are required to place a pipe support and it's supported by hull structural object. Samsung Heavy Industries has been customizing the Relation and Rule supported by SmarMarine3d(R) to model pipe support easily and satisfies standard. Also, the pipe support fabrication drawing program was developed to generate a drawing for the pipe support customized. This paper reviews the characteristics of pipe support modeling on GSCAD and the Rules customized also, fabrication drawing program will be introduced.

• Journal of the Society of Naval Architects of Korea
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• v.48 no.4
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• pp.325-329
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• 2011

Floating, production, storage and offloading (FPSO) is a production facility that refines and saves the drilled crude oil from a drilling facility in the ocean. The flare system in the FPSO is a major part of the pressure relieving system for hydrocarbon processing plants. The flare system consists of a number of pipes and complicated connection systems. Decision of pipe support types is important since the load on the support and the stress in the pipe are influenced by the pipe support type. In this study, we optimally determined the pipe support types that minimized the support cost while satisfying the design constraints on maximum support load, maximum nozzle load and maximum pipe stress ratio. Performance indices included in the design constraints for a specified design were evaluated by pipe structural analysis using CAESAR II. Since pipe support types were all discrete design variables, an evolutionary algorithm (EA) was used as an optimizer. We successfully obtained the optimal solution that reduced the support cost by 27.2% compared to the initial support cost while all the design requirements were satisfied.

• Journal of the Korean Society of Safety
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• v.21 no.3 s.75
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• pp.101-106
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• 2006

Formwork is a temporary structure that supports its weight and that of freshly placed concrete as well as construction live loads. In constructions site, pipe supports are usually used as shores which are consisted of the slab formwork. The strength of a pipe support is decreasing as it is frequently being used at the construction site. Among the accidents and failures that occur during concrete construction, there are many formwork failures which usually happen at the time concrete is being placed. The objective of this study is to find out the strength change of used pipe support and unused pipe supports according to aging. In this study, 2857 pipe supports were prepared. Among these pipe supports, 2337 pipe supports were lent to the construction companies free of charge. 520 pipe supports were kept on the outside. Compressive strength was measured by knife edge test and plate test at each 3 month. Test results show that the strength of unused pipe supports as well as used pipe supports was decreasing according to age, use frequency and load carrier, and the strength of used pipe supports was lower than the strength of unused pipe supports at the same age. So, the strength of used pipe supports from 191 days to present day was not satisfied the specification of KS F 8001. In this study, the strength of pipe support according to age, use frequency and load carrier was predicted using SPSS 12.0. It was known that the strength of pipe support using for 5 years was reduced to 42.8%. According to these results, it shows that attention has to be paid to formwork design using used pipe supports. Therefore, the present study results will be able to provide a finn base to prevent formwork collapses.

• Journal of the Korea Construction Safety Engineering Association
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• s.38
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• pp.79-87
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• 2006

Formwork is a temporary structure that supports its weight and that of freshly placed concrete as well as construction live loads. In constructions site, pipe supports are usually used as shores which are consisted of the stab formwork. The strength of a pipe support is decreasing as it is frequently being used at the construction site. Among the accidents and failures that occur during concrete construction, there are many formwork failures which usually happen at the time concrete is being placed. The objective of this study is to find out the strength change of used pipe support and unused pipe supports according to aging. In this study, 2857 pipe supports were prepared. Among these pipe supports, 2337 pipe supports were lent to the construction companies free of charge. 520 pipe supports were kept on the outside. Compressive strength was measured by knife edge test and plate test at each 3 month. Test results show that the strength of unused pipe supports as well as used pipe supports was decreasing according to age, use frequency and load carrier, and the strength of used pipe supports was lower than the strength of unused pipe supports at the same age. So, the strength of used pipe supports from 191 days to present day was not satisfied the specification of KSF 8001. In this study, the strength of pipe support according to age, use frequency and load carrier was predicted using SPSS 12.0. It was known that the strength of pipe support using for 5 years was reduced to 42.8%. According to these results, it shows that attention has to be paid to formwork design using used pipe supports. Therefore, the present study results will be able to provide a firm base to prevent formwork collapses.

• Journal of the Korean Society of Safety
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• v.19 no.2
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• pp.93-97
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• 2004

Slab formwork consists of sheathing, stringer, hanger and shore. There are several types of adjustable individual shores. In constructions site, pipe supports are usually used as shores. The strength of a pipe support is decreasing as it is frequently being used at the construction site. In this study, 2857 pipe supports were bought to fine out the strength change of used pipe support and unused pipe supports according to aging. Among these pipe supports, 2337 pipe supports were lent to the construction companies free of charge. Compressive strength was measured by knife edge test and plate test at each 3 month. Test results show that the strength of unused pipe supports almost equaled to the strength of new pipe supports until 191 days, but the strength of used pipe supports at 191 days was lower than the strength of new pipe supports. So, the strength of used pipe supports at 191 days was not satisfied the specification of KS F 8001. According to these results, it shows that attention has to be paid to formwork design using used pipe supports. Therefore, the paresent study results will be able to provide a firm base to design slab formwork and test the performance of used temporary structure and prevent formwork collapses.

• Journal of the Korean Society of Safety
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• v.35 no.3
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• pp.43-48
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• 2020

It is considered that most of reusable pipe supports, which are used as formwork support posting at construction sites, do not meet the performance standard. Due to the use of reusable pipe supports that do not meet such performance standard the potential risk of collapse accident is increasing. Therefore, this study identifies the status of compliance with performance standard, and presents the requirements for improving quality control to prevent the collapse of pipe supports reused at the construction site. First, if the female thread of the product with no clearance and new support pin with the diameter of 12mm are replaced at the same time for use, it is considered that the performance will be improved. Second, as the quality performance during use can be improved in the case of larger thickness of inner diameter compared to the case of larger thickness of outer diameter, it is necessary to increase the inner pipe thickness greatly than the current thickness. Based on the results of this study, it is expected that the performance the reusable pipe support (V4) can be improved, if the diameter of the support pin is 12mm, the female thread has a small clearance, and the inner tube thickness is 2.3 ~ 2.7mm. In addition, it is considered that other performance improvement factors included in the study results could be used as important data for improving the performance of reusable pipe support.

• Journal of the Korean Society of Safety
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• v.26 no.3
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• pp.59-62
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• 2011

Among the accidents and failures that occur during concrete construction, many are formwork failures which usually happen when concrete is being placed. A system of formwork filled with wet concrete has its weight at the top and is not basically a stable structure. Slab formwork consists of sheathing, stringer, hanger and shore. There are several types of adjustable shores. In construction site, pipe supports are usually used as a shore of slab formwork. In this study, pipe support systems with/without horizontal connector were measured by buckling test. Buckling load of respective pipe support system was analyzed by structural analysis program(MIDAS). Buckling load of pipe support with/without horizontal connector was got by test and structural analysis. According to these results, we know that horizontal connector made pipe support system very safe. Buckling load of pipe support with horizontal connector is 56% higher than that without horizontal connector. So horizontal connector is important in slab formwork systems. Finally, the present study results will be used to design slab formwork system safely in the construction sites.

• Journal of the Korean Society of Safety
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• v.16 no.1
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• pp.59-64
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• 2001

Even though there is a guideline for the required strength of pipe support in inspection, it does not mean the nominal strength which can be used for the form work design. And, Concrete Specification defines that the pipe support should be designed according to the steel design guidelines but the design details are not provided, such as buckling length and the sectional modulus, etc. For the better prediction of strength of pipe support, the slenderness ratio of support which reflects the boundary condition should be considered. In this paper, the elastic buckling formula based on the slenderness is derived. The formula contains the strength reduction factor that consider the strength deduction caused by initial lateral deformation and is 0.65 consistently regardless of boundary conditions. And the coefficient of effective buckling length is calculated from the experiment.