• Title/Summary/Keyword: pipe cleaning

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A Study on a Novel Pipe Flushing System within Dry Dock Ship Pipelines (건조 선박 배관 내의 새로운 유세정 시스템에 관한 연구)

  • Jin-Cheol Noh;Min-Sik Kim;Yung-Deug Son
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.30 no.2
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    • pp.233-238
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    • 2024
  • The pipe cleaning process is a crucial step in the shipbuilding process of a shipyard. It involves removing foreign substances from the inside of the pipes before moving on to the stage of testing equipment after installing the pipes. If there are foreign substances inside the pipes and the equipment is tested, the foreign substances can enter the high-priced equipment and become a factor in the breakdown of pumps, gears, bearings, and other components. Especially in the case of pumps or hydraulic valves, even small foreign substances can lead to major accidents if they enter the equipment, and such equipment accidents can be a potential cause of major disasters, leading to accidents involving workers operating the equipment in the vicinity. Therefore, it is a process that shipyard customers, who are shipowners, also focus on and manage very intensively. To solve these problems, this study developed a system that can increase the cleaning effect of the cleaning fluid inside the pipes by increasing the flow of the cleaning fluid inside the pipes in the existing pipe cleaning method.

Experiment on the Feasibility of Cleaning Building Pipelines using Ultrasonic Cavitation

  • Jo, Jae-Hyun;Lee, Ung-Kyun;Kim, Jae-Yeob;Lee, Sungchul;Kim, Kukhyun
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.295-303
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    • 2022
  • Residential heating systems in South Korea are largely based on the use of ondol pipelines. Heat is transferred to the floor by passing hot water through a metal or plastic pipe buried within the concrete of the floor. Consequently, it is difficult to clean the inside of these pipes after installation. Over time, foreign substances such as scale accumulate in the pipe when the ondol heating method is used for an extended period. Therefore, in the past, pipes were cleaned by removing foreign substances attached to the inside surfaces of the pipes using high-pressure water or by disassembling the pipes and removing foreign substances with chemical agents. Recently, a method for removing foreign substances through the cavitation effect of ultrasound has been proposed. This idea might lead to the development of new technologies for cleaning pipe interiors. Consequently, this study investigated the use of ultrasound to clean pipes embedded in concrete. In this study, devices that generated ultrasonic waves with various frequencies and directions were prepared. After preparing arbitrarily contaminated pipes, the appropriate frequency, output strength, and output direction for each foreign substance were determined through repeated experiments. The results of this experiment could provide important information for future methods of cleaning the interior of ondol piping systems.

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Development of an In-Pipe Inspection and Cleaning Robot (배관 검사 및 청소 로봇의 개발)

  • Choi, Hyeung-Sik;Na, Won-Hyun;Kang, Dong-Wan;Kang, Hyung-Suk;Jeon, Ji-Gwang;Kim, Hyun-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.5
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    • pp.662-671
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    • 2009
  • In this paper, a robot was developed for in-pipe cleaning and inspecting a large number of circular in-pipes of sea plants, ships, and buildings. A pressure generation mechanism was devised to inspect circular in-pipes with different diameters and to move up and down slant or perpendicular slopes in-pipes. For inspection of the dark inner side of the pipe, a light system using LED which dissipats small electricity was developed. Also, a design method was analyzed to decide the capacity of driving motor for the robot when the mass and maximum velocity of the robot are identified. The robot developed based on the design specification, was tested to verify the performance of the pressure generation mechanism. In addition, a control system was developed for the test.

Comparative study on cleaning effects of air scouring and unidirectional flushing considering water flow direction of water pipes (상수도관의 물 흐름 방향을 고려한 공기주입 세척 및 단방향 플러싱 공법의 세척 효과 비교 연구)

  • Seo, Jeewon;Lee, Gyusang;Kim, Kibum;Hyung, Jinseok;Kim, Taehyeon;Koo, Jayong
    • Journal of Korean Society of Water and Wastewater
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    • v.33 no.5
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    • pp.353-366
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    • 2019
  • This research proposes an optimal flushing operation technique in an effort to prevent secondary water pollutions and accidents in aged pipes, and to improve the cleaning effect of unidirectional flushing. Water flow directions were analyzed using EPANET 2.0, while flushing and air scouring experiments in forward and reverse directions were performed in the field. In 42 experiments, average residual chlorine concentration and turbidity were improved after cleaning compared to before cleaning. It was found that even when the same cleaning method was used, further improvement of cleaning effect was possible by applying air injection and reverse direction cleaning techniques. By means of one-way ANOVA(Analysis of variance), it was also possible to statistically verify the need of actively utilizing air injection and reverse direction cleaning. Based on correlation between turbidity and TSS, the total amount of suspended solids removal was estimated for 874 flushing operations and 194 air scouring operations. The result showed that air scouring used more discharge water than flushing by an average of $4.9m^3$ yet with larger amounts of suspended solids removal by an average of 145.9 g. The result of analysis on turbidity values from 887 flushing operations showed low cleaning effect of unidirectional flushing for the pipes with diameters over 300 mm. In addition, the turbidity values measured during cleaning showed an increasing tendency as pipe age increased. The methodology and results of this research are expected to contribute to the efficient maintenance and improvement of water quality in water distribution networks. Follow-up research involving the measurement of water quality at regular time intervals during cleaning would allow a more accurate comparison of discharge water quality characteristics and cleaning effects between different cleaning methods. To this end, it is considered necessary to develop a standardized manual that can be used in the field and to provide relevant trainings.

An Experimental Investigation for Efficient Operation of Septic Tank (정화조의 효율적인 운영을 위한 실험적 고찰)

  • Lee, Jang-Hown;Lee, Kyeong-Soo;Kho, Soo-Hoon;Song, Min-Hee;Lee, Soo-Hyun;Lee, Yong-Hoon;Kang, Seon-Hong
    • Journal of Korean Society of Water and Wastewater
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    • v.26 no.1
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    • pp.123-129
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    • 2012
  • A septic tank is a purification treatment system where night soil and other waste matter is converted into harmless material by the activities of bacteria. Effluent from the septic tank flows into the sewer pipe, and then this effluent affects the quality of water environment and makes foul smell. In this study, through the proper maintenance of septic tank it was tried to minimize the impact of sewer pipe on water quality and fouling smell. BOD removal rate from the septic tank's effluent which exceeded legal cleaning period was investigated for the proper maintenance. BOD Removal rate of the twelve septic tank's effluent is -62.5% to 43.9%. According to the result of BOD removal rate, septic tank cleaning should be done at least once a year. And the pathogenic coliform bacillus in the twelve septic tank's effluent is average 768,000 (MPN/$100m{\ell}$). The chlorine disinfection is needed to remove the pathogenic coliform bacillus in septic tank effluent.

Development of Particle Deposition System for Cleaning Process Evaluation in Semiconductor Fabrication (반도체 세정 공정 평가를 위한 나노입자 안착 시스템 개발)

  • Nam, Kyung-Tag;Kim, Young-Gil;Kim, Ho-Joong;Kim, Tae-Sung
    • Journal of the Semiconductor & Display Technology
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    • v.6 no.4
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    • pp.49-52
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    • 2007
  • As the minimum feature size decrease, control of contamination by nanoparticles is getting more attention in semiconductor process. Cleaning technology which removes nanoparticles is essential to increase yield. A reference wafer on which particles with known size and number are deposited is needed to evaluate the cleaning process. We simulated particle trajectories in the chamber by using FLUENT. Charged monodisperse particles are generated using SMPS (Scanning Mobility Particle Sizer) and deposited on the wafer by electrostatic force. The Experimental results agreed with the simulation results well. We calculate the particles loss in pipe flow theoretically and compare with the experimental results.

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Fluid-Dynamic Study for the Chemical Cleaning of Young-Heung Thermal Power Plant Boiler Pipelines (영흥화력발전소 보일러배관 화학세정을 위한 유동검토)

  • Kim, Jin-Kwon;Kang, Shin-Hyoung
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.665-672
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    • 2004
  • Chemical cleaning of boiler pipelines is necessary before the commissioning of thermal power plant after many years of construction. Fluid-Dynamic study for the chemical cleaning of boiler piplelines in Young-Heung thermal power plant is carried out. First, flow velocity necessary to sustain and exhaust solid particles in the vertical pipelines is calculated. Second, the flowrate necessary to make the calculated velocities in each vertical pipelines is calculated. Third, all the pipelines are analyzed with the Piping Systems Fluid Flow software to calculated the pressure loss in the pipelines. Finally, the operating point of the applied pump is calculated with the help of the same software.

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The Control Method of Scale in Drainage Pipe of Deteriorated Tunnel used Magnetic Field and Quantum Stick (자화장치와 퀀텀스틱을 이용한 노후터널의 배수공내 침전물 방지 방법)

  • Nam, Joongwoo;Lee, Changgi;Lee, Jonghwi;Do, Jongnam;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.11
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    • pp.59-64
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    • 2011
  • Clogging in drainage pipe is one of the important problems, so it needs a remedy urgently. Recently, scale in drainage pipe is removed by water jet cleaning and other treatment. But these treatments need much cost and regular management. The principal component of scale in drainage pipe is $CaCO_{3}$. It was observed the setting of $CaCO_{3}$ by some kind of analysis such as SEM, XRD, visual and weight measuring analysis to solve these problems and prevent setting formation in drainage pipe. As a result, in case of magnetic, particle shape of $CaCO_{3}$ is changed Aragonite from Calcite. Also in case of Quantum Stick, the amount of scale is reduced by expert inspector's result. As a whole, Magnetic treatment and Quantum Stick have the effect for protecting of scale precipitation.

Old Service Pipe Cleaning of Polly-pigs Cleaning technique (Polly-pigs를 이용한 노후급수관의 세관에 관한 연구)

  • Lee, Hyun-Dong;Bae, Chul-Ho;Park, Jeong-Hoon;Kim, Gil-Nam
    • Journal of Korean Society on Water Environment
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    • v.18 no.3
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    • pp.303-312
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    • 2002
  • Polly-pigs technique was developed to remove internal rusts and scales from service pipes in the building by using Polly-pigs that were used as various applications in conventional plant pipelines. Results of cleaning experiments on 15mm GSP(Galvanic Steel Pipe) showed that hydraulic cross sectional area was more increased from 3.5% to 15.4% for straight part or elbow parts of several test pieces. Results of optical analysis also showed that rust and scale removed mostly by KDP series(only consisted of Polyurethane) were outside red colored scale ($Fe_2O_3{\cdot}H_2O$), and there was a limitation to the removal of black colored scale($Fe_2O{\cdot}nH_2O$) that was below red colored scale. But it was evaluated that KDPS series coated fine sand with KDP series could remove not only red colored scale but also black colored scale and more increase hydraulic cross sectional areas of 15mm GSP old service pipes from 13.0% to 17.9%. After KDPS series cleaning, hydraulic cross sectional areas of them were recovered from 95.9% to 99.5%. Turning force of Polly-pigs was largely improved by the effect of Helical guide vane(Cleaning v/v) and Rotating wing(Pigs), and the number of pig rotating also more increased sixteen times compared with conventional cleaning system without Helical guide vane and Rotating wing. After KDPC series cleaning of 100mm GSP old service pipes that hydraulic cross sectional areas were 90%, hydraulic cross sectional areas were almost recovered perfectly like new service pipes. Additionally pressure necessary to run Polly-pigs m 100mm GSP was lower and cleaning efficiency also was higher than 15mm GSP cleaning. Therefore it was thought that as the diameter of pipe was more increased, pressure necessary to clean service pipes was more decreased and cleaning efficiency was more increased in Polly-pigs cleaning.

Removal of discoloration materials by water mains cleaning on water distribution pipes (관 세척에 따른 색도성 물질의 제거 효과)

  • Lee, Ho-Min;Choi, Tae-Ho;Yun, Hyun-Woo;Kim, Dong-Hong;Bae, Cheol-Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.34 no.4
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    • pp.267-276
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    • 2020
  • In this study, air scouring cleaning was selected and applied among 5 small blocks (S1~S5) in domestic S cities to analyze the cleaning effect of particles causing discoloration. In order to identify the cleaning effect, 10 locations were selected as water quality investigation point, such as the stagnant or water mains ends. Removal of solids, variation of particle components, weight and concentration were analyzed. And the level of the cleanness of the surface inside water mains using endoscope was investigated. As a result of analysis, the solids discharged after cleaning were mainly sand and gravel, pieces related to pipe materials, and corrosion products. As a result of analyzing the concentrated particles of the filter before and after cleaning, it was found that the change in discoloration on the filter was large. In addition, as a result of comparing the weight and the concentration of the particles, it was found that the particles causing discoloration were significantly removed after cleaning. From the results of the endoscopy, it was confirmed that most of the precipitated and accumulated dark yellow discoloration matters inside water mains were removed through cleaning. Therefore, it seems that the particles causing discoloration in water decreased after cleaning. Therefore, it is expected that, if properly cleaning was applied, matters that cause discoloration can be removed from the water mains, and customer's complaints can also be reduced through water quality improvement.