• Title/Summary/Keyword: pilot plant

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Treatment of gas from the vent of a fine chemical plant using a pilot-scale biofilter (파일럿 규모 바이오필터를 이용한 정밀화학공장 배출가스의 처리)

  • Ryu, Hee-Wook;Lee, Tae-Ho;Park, Chang-Ho
    • KSBB Journal
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    • v.24 no.1
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    • pp.47-52
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    • 2009
  • A pilot-plant biofilter (1750 mm W ${\times}$ 2750 mm L ${\times}$ 2000 mm H) packed with polyurethane foam (20 mm W ${\times}$ 20 mm L ${\times}$ 20 mm H) was installed in an fine chemical plant emitting gas streams containing ethyl alcohol, ethyl acetate, and dichloromethane. The biofilter was successfully operated for 30 days under highly fluctuating incoming concentrations (maximum 3500 ppm) at a residence time of 36 and 60 sec. Both ethyl alcohol and ethyl acetate were removed more than 95%, but dichloromethane removal was less than 50%. Malodor was also removed more than 90% from 17 days after start up.

Removal of VOC compounds in the vent of a pharmaceutical plant using a pilot-scale biofilter (Pilot-scale 바이오필터를 이용한 제약공정 배출가스의 처리)

  • Ryu, Hee-Wook;Lee, Tae-Ho;Park, Chang-Ho
    • KSBB Journal
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    • v.23 no.6
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    • pp.470-473
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    • 2008
  • A pilot-plant biofilter ($1750\;m\;W{\times}2750\;mm\;L{\times}2000\;mm\;H$) packed with polyurethane foam ($20\;m\;W{\times}20\;mm\;L{\times}20\;mm\;H$) was installed in an pharmaceutical plant emitting gas streams containing n-hexane and alcohols. The biofilter was successfully operated for 74 days under highly fluctuating incoming concentrations at a residence time of 12.8-24.8 sec. Alcohols and n-hexane were removed by more than 90% from 5 and 20 days after start up, respectively. Malodor was also removed more than 95% from 20 days after start up.

Cultivation of Spirulina platensis Using Pig Wastewater in a Semi-Continuous Process

  • Chaiklahan, Ratana;Chirasuwan, Nattayaporn;Siangdung, Wipawan;Paithoonrangsarid, Kalyanee;Bunnag, Boosya
    • Journal of Microbiology and Biotechnology
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    • v.20 no.3
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    • pp.609-614
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    • 2010
  • The effluent from anaerobic digestion contains organic nitrogen and phosphorus, which are both required for growth of Spirulina platensis. Effluent (20%) from the upflow anaerobic sludge blanket (UASB) from a pig farm, supplemented with 4.5 g/l sodium bicarbonate ($NaHCO_3$) and 0.2 g/l urea fertilizer (46:0:0, N:P:K), was found to be not only a suitable medium for the growth of Spirulina platensis but also a low-cost alternative. Cost calculation showed that this medium is 4.4 times cheaper than modifized Zarrouk's medium. The average productivities of a semi-continuous culture grown under outdoor conditions in a 6-1 scale and a 100-1 pilot scale were 19.9 $g/m^2/d$ and 12 $g/m^2/d$, respectively. In addition, the biomass of organisms grown in UASB effluent contained approximately 57.9% protein, 1.12% $\gamma$-linolenic acid, and 19.5% phycocyanin. The average rates of bicarbonate, total nitrogen, and phosphorus removal were 380 mg/l/d, 34 mg/l/d, and 4 mg/l/d, respectively.

Anaerobic digestion for food wastewater using HADS Pilot Plant and analysis of microbial community in the digester (HADS Pilot Plant를 이용한 음폐수의 혐기성 소화 및 미생물 군집 변화 분석)

  • Ju, Dong-Hun;Lee, Jung-Min;Park, Seong-Bum;Sung, Hyun-Je;Bae, Jae-Sang;Sang, Byoung-In
    • Journal of the Korea Organic Resources Recycling Association
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    • v.18 no.2
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    • pp.76-83
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    • 2010
  • We(Hansol EME Co. Ltd.) proceeded anaerobic digestion test for domestic food wastewater applying to two operating method for increasing of OLR. The methods are as follows. One was the rapidity operating method which was increasing the OLR continuously and rapidly and the other was the terraced operating method which was increasing the OLR having adaptation period for each step. As a result of this tests, the ratio of VFA/Alkalinity of the process was very unstable under the rapidity operating method then the volume of produced biogas was dramatically decreased. However the process was shown stable performance under the terraced operating method maintaining the ratio of VFA/Alkalinity less than 0.4. Also, the process was performing the biogas recovery of $0.8Nm^3/kgVS_{rem}/d$ and the VS removal ratio of 85%. T-RFLP analysis about the community of bacteria and methanogen is also conducted to check the change of the microbial community according to the methods of OLR increasing operation. The microbial community was changed by the methods of OLR increasing operation according to the result of T-RFLP analysis. Although the anaerobic digestion test was executed by same pilot plant, the reactivity and the tolerance of microbial community for surrounding environment could be considerably changed by the operating method for the process.

Performance Analysis of Upgrading Process with Amine-Based CO2 Capture Pilot Plant

  • Kwak, No-Sang;Lee, Junghyun;Lee, Dong Woog;Lee, Ji Hyun;Shim, Jae-Goo
    • KEPCO Journal on Electric Power and Energy
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    • v.4 no.1
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    • pp.33-38
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    • 2018
  • This study applied upgrades to the processes of a 10 MW wet amine $CO_2$ capture pilot plant and conducted performance evaluation. The 10 MW $CO_2$ Capture Pilot Plant is a facility that applies 1/50 of the combustion flue gas produced from a 500 MW coal-fired power plant, and is capable of capturing up to 200 tons of $CO_2$. This study aimed to quantitatively measure efficiency improvements of post-combustion $CO_2$ capture facilities resulting from process upgrades to propose reliable data for the first time in Korea. The key components of the process upgrades involve absorber intercooling, lean/rich amine exchanger efficiency improvements, reboiler steam TVR (Thermal Vapor Recompression), and lean amine MVR (Mechanical Vapor Recompression). The components were sequentially applied to test the energy reduction effect of each component. In addition, the performance evaluation was conducted with the absorber $CO_2$ removal efficiency maintained at the performance evaluation standard value proposed by the IEA-GHG ($CO_2$ removal rate: 90%). The absorbent used in the study was the highly efficient KoSol-5 that was developed by KEPCO (Korea Electric Power Corporation). From the performance evaluation results, it was found that the steam consumption (regeneration energy) for the regeneration of the absorbent decreased by $0.38GJ/tonCO_2$ after applying the process upgrades: from $2.93GJ/ton\;CO_2$ to $2.55GJ/tonCO_2$. This study confirmed the excellent performance of the post-combustion wet $CO_2$ capture process developed by KEPCO Research Institute (KEPRI) within KEPCO, and the process upgrades validated in this study are expected to substantially reduce $CO_2$ capture costs when applied in demonstration $CO_2$ capture plants.

Development of Pilot Injection Plant for CO2 Underground Storage (이산화탄소 지중저장용 파일럿 주입플랜트 개발)

  • Yoon, Seok-Ho;Kim, Young;Lee, Jun-Ho;Lee, Kong-Hoon
    • Plant Journal
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    • v.9 no.2
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    • pp.42-45
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    • 2013
  • The worldwide issue of greenhouse gas reduction has recently drawn great attention to carbon capture and storage(CCS). In this study, we developed a 10,000 ton/year pilot injection plant for geological storage of carbon dioxide. Major components of the pilot plant include a pressure pump, a booster pump, and an inline heater to bring liquid carbon dioxide into its supercritical state. The test results show that the pilot plant readily achieves the injection pressure and temperature, showing satisfactory control performance. The overall power consumption is 2,000 ~ 2,500 W, more than 75% of which consumed by the pressure pump. This study will facilitate varied research on greenhouse gas reduction as the only domestically developed system for geological injection.

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Structure and Characteristics of Bacterial Community on Biofilm of Food Wastewater Treatment System in Winter (식품폐수 처리 공정용 생물막의 겨울철 세균군집 구조와 특성)

  • Lee, Dong-Geun;Yoo, Ki-Hwan;Park, Seong-Joo
    • Journal of Environmental Health Sciences
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    • v.37 no.2
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    • pp.124-132
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    • 2011
  • Biofilm and aeration tank of pilot and full RABC (rotating activated Bacillus contactor) plant were analyzed to characterize and determine bacterial community structure in food wastewater treatment system at winter. Concentration of heterotrophic bacteria and Bacillus group was $10^7$ and $10^5$ CFU/ml, respectively, at biofilm of pilot-plant while others represented $10^6$ and $10^4$ CFU/ml, respectively. Five and eight phyla were detected at biofilm of pilot- and full-plant, respectively, by 16S rDNA sequencing. Biofilm of pilot-plant was dominated by ${\beta}$-Proteobacteria (38.8%), ${\gamma}$-Proteobacteria (22.4%), and Bacteroidetes (12.2%), and the most dominant genus was Zoogloeae genus (22.4%). Candidate division TM7 (12.5%) was only detected at biofilm of full-plant and it was dominated by Bacteroidetes (33.3%), ${\gamma}$-Proteobacteria (29.2%), and ${\beta}$-Proteobacteria (20.8%). Clostridium genus specific primer set enabled to detect the sequences of Clostridium genus. These suggested that anaerobic and aerobic bacteria were coexisted even from the initial period of biofilm formation and ${\beta}$-Proteobacteria, ${\gamma}$-Proteobacteria and Bacteroidetes were major phyla in biofilm of food wastewater treatment system at winter.

Development of the Biological Oxidation Filter System for Water Treatment (수처리용 생물산화 여과장치 개발)

  • 염병호;정충혁;문정석;최승일
    • Environmental engineer
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    • s.181
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    • pp.70-75
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    • 2001
  • 본 연구는 '99년 7월에 벤처형 중소기업 기술개발 지원사업으로 신규 계약된 과제로서 상수원수의 전처리 및 하수 2차 침전수의 재처리 공정에 활용될 생물 산화 여과지를 개발하는 것이다. 생물 산화 여과 system은 상수 원수의 전처리, 상수도의 고도정수 처리, 하수 및 폐수처리에 이용될 수 있는 것으로, 특히 물리적 여과기능과 포기 과정을 통한 산화 기능을 포함하는 생물학적 분해 및 자연정화처리환경을 유지하여 수질이 악화된 상수도의 전·후처리나 하.폐수의 3차 처리에 적용하기 위한 것이다. 생물 산화 여과 시스템은 여과지의 하부 장치에 균등한 공기(산소)공급시설을 하여 여과층에 연속적으로 공기를 공급하면서 여과를 함으로서 생물막 여과 및 산화 기능으로 유기물질, 철, 망간 등을 제거하고 공기의 부상력에 의하여 조류, 부유물질, 냄새 등을 동시에 제거하는 System이다. 현재 상수처리 공정으로서의 생물 산화 여과지 개발을 위해 Bench-scale과 semi-pilot plant를 거쳐 Y시 M취수장애 pilot plant를 설치하여 연구를 진행중에 있으며, 또한, G시 G하수처리장에 하수처리 공정에 관한 연구를 위해 pilot plant를 설치하고 하수 3차 처리와 저농도 하·폐수 처리를 중심으로 연구중에 있다. 아래의 연구 결과는 정수처리 공정 연구를 위한 Bench-scale plant실험을 통해 얻은 결과치이며 현재까지 진행된 연구는 주로 정수처리 공정 중심으로 이루어 졌으나 pilot plant에서는 정수 및 하수처리에서의 생물산화여과공정의 연구가 진행중이다. 현재 연구가 진행중이므로 각 인자별 최적운전조건 등은 계속적인 실험과 연구를 통해 찾아지겠으나 현재까지 수행된 연구자료를 기반으로 볼 때 생물산화 여과장치는 탁도, SS, VSS 등의 제거에 탁월한 효능을 보이고 있다. 수처리용 장치로서의 이러한 기본적인 기능 이외에 NPOC, DOC 제거에도 뛰어난 효능을 보이고 있으며 특히 정수처리 공정에서 문제시 되고 있는 동절기 암모니아성 질소제거 또한 큰 가능성을 보여주고 있다. 그 동안 외국기술에 전면 의존해 오던 생물 산화 여과방식의 국내개발은 비용 절감뿐만 아니라 국내 실정에 맞는 기술개발이라는 점에서 향후 그 적용 범위를 넓혀 갈 수 있을 것이다.

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An early fouling alarm method for a ceramic microfiltration pilot plant using machine learning (머신러닝을 활용한 세라믹 정밀여과 파일럿 플랜트의 파울링 조기 경보 방법)

  • Dohyun Tak;Dongkeon Kim;Jongmin Jeon;Suhan Kim
    • Journal of Korean Society of Water and Wastewater
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    • v.37 no.5
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    • pp.271-279
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    • 2023
  • Fouling is an inevitable problem in membrane water treatment plant. It can be measured by trans-membrane pressure (TMP) in the constant flux operation, and chemical cleaning is carried out when TMP reaches a critical value. An early fouilng alarm is defined as warning the critical TMP value appearance in advance. The alarming method was developed using one of machine learning algorithms, decision tree, and applied to a ceramic microfiltration (MF) pilot plant. First, the decision tree model that classifies the normal/abnormal state of the filtration cycle of the ceramic MF pilot plant was developed and it was then used to make the early fouling alarm method. The accuracy of the classification model was up to 96.2% and the time for the early warning was when abnormal cycles occurred three times in a row. The early fouling alram can expect reaching a limit TMP in advance (e.g., 15-174 hours). By adopting TMP increasing rate and backwash efficiency as machine learning variables, the model accuracy and the reliability of the early fouling alarm method were increased, respectively.