• Title/Summary/Keyword: period of maintenance

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Developing a Decision-Making Model to Determine the Preventive Maintenance Schedule for the Leased Equipment (대여 장비의 예방정비 일정 결정을 위한 의사 결정 모델 개발)

  • Lee, Ju-hyun;Bae, Ki-ho;Ahn, Sun-eung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.2
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    • pp.24-31
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    • 2018
  • As a system complexity increases and technology innovation progresses rapidly, leasing the equipment is considered as an important issue in many engineering areas. In practice, many engineering fields lease the equipment because it is an economical way to lease the equipment rather than to own the equipment. In addition, as the maintenance actions for the equipment are costly and need a specialist, the lessor is responsible for the maintenance actions in most leased contract. Hence, the lessor should establish the optimal maintenance strategy to minimize the maintenance cost. This paper proposes two periodic preventive maintenance policies for the leased equipment. The preventive maintenance action of policy 1 is performed with a periodic interval, in which their intervals are the same until the end of lease period. The other policy is to determine the periodic preventive maintenance interval minimizing total maintenance cost during the lease period. In addition, this paper presents two decision-making models to determine the preventive maintenance strategy for leased equipment based on the lessor's preference between the maintenance cost and the reliability at the end of lease period. The structural properties of the proposed decision-making model are investigated and algorithms to search the optimal maintenance policy that are satisfied by the lessor are provided. A numerical example is provided to illustrate the proposed model. The results show that a maintenance policy minimizing the maintenance cost is selected as a reasonable decision as the lease term becomes shorter. Moreover, the frequent preventive maintenance actions are performed when the minimal repair cost is higher than the preventive maintenance cost, resulting in higher maintenance cost.

A Study on the Estimating method for Annual Maintenance Costs of Educational Facilities (교육시설물의 연차별 유지보수비 산정 방안에 관한 연구)

  • Son, Jae-Ho;Lee, Seung-Hyun
    • Journal of the Korean Institute of Educational Facilities
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    • v.19 no.5
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    • pp.21-28
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    • 2012
  • Current maintenance costs of the educational facilities have been determined by the years of services according to their foundation year. However, these maintenance costs have not considered maintenance and repairing. Therefore, this study suggests a new method to recalculate the years of services of schools by using the data of maintenance and repairing which is stored in the CAD drawing of the educational facilities. Also, since the data of maintenance and repairing has to be kept only for 5 years, the data is limited for the BTL project which has a maintenance period of 20 years. Thus, this study developed a new model to expand 5 years' data to the period of 20 years. This proposed model is expected to contribute in the maintenance and repairing of the BTL project.

Determination of Maintenance Period and Failure Probability for Turbine Using Maintenance Record (터빈설비의 정비이력을 이용한 고장확률 예측 및 정비주기 설정에의 응용)

  • Song, Gee-Wook;Koo, Jae-Raeyang;Choi, Woo-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1325-1330
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    • 2010
  • The breakdown of any critical component of a turbine results in the outage of power plants. Unexpected failure decreases equipment utilization and causes enormous economic losses. Currently, we conduct conservative preventive maintenance for a maintenance period that is proposed by a vendor. In the rapidly changing business environment, reliability-based maintenance is required in order to remain competitive and reduce maintenance costs while maintaining the reliability of equipment. In order to determine an appropriate maintenance period for guaranteeing reliability, we must determine the failure probability by carefully analyzing the failure history of the equipment. In this study, we created a database of failure history for power-plant turbines, predicted the best repair time using the Weibull function, and investigated how the appropriate maintenance cycle can be determined.

Maintenance Policies Following the Expiration of Two-Dimensional Free Replacement Warranty (2차원 무료 보증이 종료된 이후의 보전정책)

  • Kim, Ho-Gyun
    • Journal of Applied Reliability
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    • v.15 no.1
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    • pp.6-11
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    • 2015
  • Maintenance plays an important role in keeping product availability, reliability and quality at an appropriate level. In this paper, two-types of maintenance policies are studied following the expiration of two-dimensional (2D) free replacement warranty. Both the fixed-maintenance-period policy and the variable-maintenance-period policy are based on a specified region of the warranty defined in terms of age and usage where all failures are minimally repaired. An accelerating failure time (AFT) model is used to allow for the effect of usage rate on product degradation. The maintenance model that arises following the expiration of 2D warranty is discussed. The expected cost rates per unit time from the user's point of view are formulated and the optimal maintenance policies are determined to minimize the expected cost rate to the user. Finally numerical examples are given to illustrate the optimal maintenance polices.

Extended warranty model under minimal repair-replacement warranty policy

  • Jung, Ki Mun
    • International Journal of Reliability and Applications
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    • v.18 no.1
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    • pp.1-8
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    • 2017
  • In this paper, we study an extended warranty model under minimal repair-replacement warranty (MRRW) which is suggested by Park, Jung and Park (2013). Under MRRW policy, the manufacturer is responsible for providing the minimal repair-replacement services upon the system failures during the warranty period. And if the failure occurs during the extended warranty period, only the minimal repair is conducted. Following the expiration of extended warranty, the user is solely responsible for maintaining the system for a fixed length of time period and replaces the system at the end of such a maintenance period. During the maintenance period, only the minimally repair is given for each system failure. The main purpose of this article is to suggest the extended warranty and replacement model with MRRW. Given the cost structures incurred during the life cycle of the system, we formulate the expected cost and the expected length of life cycle to obtain the expected cost rate.

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The Evaluation of Inspection Period based on Reliability in Railway Traction Power Systems (철도급전시스템의 신뢰도기반 점검주기 산정)

  • Kim, Hyungchul
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.8
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    • pp.1177-1183
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    • 2013
  • In this paper, the analysis of inspection period bases on reliability is suggested in the field of traction power system. Even though there are several maintenance models, the most commonly used maintenance assessment has been focused on time based maintenance in real traction power systems. The maintenance intervals are selected on the basis of long-time experience. It ensures high availability and exact planning of staff. Reliability centered maintenance, which evaluates criticality and severity of each failure mode, achieves the operation, maintenance, and cost-effective improvement that will manage the risks of equipment. This paper deals with electrification in railway inspection frequency and applied reliability based inspection frequency instead of constant intervals. The distribution function of failure rate in traction power system belongs to Weibull function. Also, the fault data and the number of installed equipments for electrifications are collected. The failure history is investigated and classified in detail. Though these complicated procedures, it contribute to extend equipment lifetime and to reduce maintenance costs.

주기적 예방보전의 최적정책에 관한 연구

  • Na Myeong Hwan;Son Yeong Suk;Kim Mun Ju
    • Proceedings of the Korean Reliability Society Conference
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    • 2005.06a
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    • pp.115-120
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    • 2005
  • This paper introduces models for preventive maintenance policies and considers periodic preventive maintenance policy with minimal repair when the failure of system occurs. It is assumed that minimal repairs do not change the failure rate of the system. The failure rate under prevention maintenance received an effect by a previously prevention maintenance and the slope of failure rate increases the model where it considered. Also the start point of failure rate under prevention maintenance considers the degradation of system and that it increases quotient, it assumed. Per unit time it bought an expectation cost from under this prevention maintenance policy. We obtain the optimal period time and the number for the periodic preventive maintenance by using Nakagawa's Algorithm, which minimizes the expected cost rate per unit time. Finally, it suppose that the failure time of a system has a Weibull distribution as an example and we obtain an expected cost rate per unit time the optimal period time and the number when cost of replacement and cost of minimal repair change.

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A Study on the Descision of Optimal Maintenance Period of Ship's Machineries using Dynamic Programming (동적계획법을 이용한 선박용기기 및 부품의 최적보전시기 결정에 관한 연구)

  • Hachiro Kido,
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.6
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    • pp.785-793
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    • 1999
  • There are two kinds of method in ship maintenance. One is the corrective maintenance and the other is the preventive maintenance. For these maintenances recently the stochastic techniques are widely used to keep the maximum availibility and the optimal maintenance period minimizing a given cost function. Thus this paper suggest a method to decide the optimal policy of ship's maintenances by using dynamic programming and the effectiveness of the method is verified through several examples in which failure rates and maintenance data of ship's machineries and parts are given.

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Development of the Preventive Maintenance Template for Static Exciter in the Nuclear Power Plant (원자력발전소 정지형 여자기의 예방정비기준(PMT) 개발)

  • Chin, Soo-Hwan;Park, Jin-Youb;Hong, Young-Hee
    • Journal of Energy Engineering
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    • v.20 no.2
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    • pp.154-162
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    • 2011
  • PMT(Preventive Maintenance Template) is a standardized maintenance program that describes maintenance items & period as operation condition to increase component reliability at the component level. The existing maintenance programs are focused on time based maintenance to inspect and repair component depend on fixed period. But recently, we have developed advanced maintenance program(named PMT) to increase reliability and optimize maintenance program of the plant significant component. This paper presents how to develop the PMT for nuclear power plant's static exciter.

Optimal Allocation of Shunt Capacitor-Reactor Bank in Distribution System with Dispersed Generators Considering Installation and Maintenance Cost (분산전원을 포함한 배전계통에서 설치비용과 유지보수 비용을 고려한 병렬 캐패시터-리액터 Bank의 최적 설치 위치 선정)

  • Heo, Jae-Haeng;Lyu, Jae-Kun;Lee, Woo-Ri;Park, Jong-Young;Park, Jong-Keun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.11
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    • pp.1511-1519
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    • 2013
  • This paper proposes the allocation method for capacitor-reactor banks in a distribution system with dispersed generators to reduce the installation costs, the maintenance costs and minimize the loss of electrical energy. The expected lifetime and maintenance period of devices with moving parts depends on the total number of operations, which affects the replacement and maintenance period for aging equipment under a limited budget. In this paper, the expected device lifetimes and the maintenance period are included in the formulation, and the optimal operation status of the devices is determined using a genetic algorithm. The optimal numbers and locations for capacitor-reactor banks are determined based on the optimal operation status. Simulation results in a 69-bus distribution system with the dispersed generator show that the proposed technique performs better than conventional methods.