• Title/Summary/Keyword: part deformation

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Prediction of Deformation Mechanism and Fracture for an Auto-Part with Advanced High Strength Steel using Solid Element and Damage Theory (연속체요소 및 손상이론을 이용한 고강도강 차량부품의 변형기구와 파단 예측)

  • Kwak, J.H.;Yoon, S.J.;Kim, S.H.;Park, J.K.;Han, H.G.
    • Transactions of Materials Processing
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    • v.26 no.5
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    • pp.293-299
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    • 2017
  • In this paper, finite element stamping analysis was carried out for the front lower arm to examine the applicability of solid element with damage theory to predict shear fracture phenomena induced by sheared edge as well as deformation mechanisms. Mechanical properties related to deformation and damage theory were determined from tensile test. Shear fracture was predicted by normalized Cockcroft-Latham model with initial imposition of the damage value along the sheared edge. Simulation results illustrated that the analysis with solid element and damage theory predicted edge profile, strain distribution, and forming load more accurately than the analysis with shell element. Simulation with solid element can also predict the shear fracture more exactly comparing to analysis with shell element and forming limit curve.

Deformation of the floor structure of railway vehicle depending on temperature and humidity (온습도 변화에 따른 철도차량 바닥재의 변형)

  • Shin, Bum-Sik;Kim, Myong-Soo;Choi, Yeon-Sun
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1002-1007
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    • 2008
  • The floor structure of railway vehicle can deflect and warp due to variation of temperature and humidity at the inside and outside of vehicle. In this study, its temperature and humidity characteristics was investigated experimentally for beam and plate specimen and numerically for the floor structure assembly. The temperature and humidity characteristics of a part were measured and the deformation and stress distribution of the floor structure were calculated using a commercial software. And the warp deformation of the plywood was measured experimentally. The results show that the temperature and humidity effects on the floor structure are the important factor to decide the strength and the quality of the floor structure of railway vehicles.

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Thermal Analysis According to Material of Manifold (매니폴드 재질에 따른 열 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.33-37
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    • 2009
  • Manifold could apply stainless steel with light weight and durability to improve fuel efficiency at automotive industry. This study is analyzed and compared by heat transfer and deformation according to the materials of cast iron and stainless steel. The heat transfer at manifold of cast iron at the distribution of heat temperature is more than that of stainless steel. But the value of maximum heat deformation in case of stainless steel is 1.5 times as great as that in case of cast iron. The value of maximum heat equivalent stress in case of stainless steel is 2.7 times as great as that in case of cast iron. This maximum stress at manifold is shown at the part assembled with engine body.

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Fast and Rigid 3D Shape Deformation Based on Moving Least Squares (이동 최소 자승법 기반의 빠르고 강체성이 유지되는 3차원 형상 변형 기법)

  • Lee, Jung;Kim, Chang-Hun
    • The KIPS Transactions:PartA
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    • v.16A no.2
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    • pp.61-68
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    • 2009
  • We present a fast 3D shape deformation method that achieves smoothly deformed result by approximating a rigid transformation based on moving least squares (MLS). Our modified MLS formulation reduces the computation cost for computing the optimal transformation of each point and still keeps the rigidity of the deformed results. Even complex geometric shapes are easily, intuitively, and interactively deformed by manipulating point and ellipsoidal handles.

Thermal Viscoelastic Analysis of Plastic Part Considering Residual Stress (온도 및 잔류응력을 고려한 플라스틱 부품의 점탄성 해석)

  • Moon, H.I.;Kim, H.Y.;Choi, C.W.;Jeong, K.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.288-292
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    • 2008
  • Plastics is commonly used in consumer electronics because of it is high strength per unit mass and good productivity. But plastic parts are usually distorted after injection molding due to the residual stress after filling, packing, cooling process, and etc. And plastic material is to be deteriorated according to various temperature conditions and operating time, which can be characterized by stress relaxation and creep. The viscoelastic behaviour of plastic materials in time domain can be expressed by the Prony series of the commercial code, ABAQUS. In the paper, the process to predict the post deformation under cyclic thermal loadings was suggested. The process was applied to the real panel, and the deformation predicted by the analysis was compared with that of real test, which showed the possibility of applying the suggested process to predict the post deformation of plastic product under thermal loadings.

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Analyses of centrifuge modelling for artificially sensitive clay slopes

  • Park, Dong Soon
    • Geomechanics and Engineering
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    • v.16 no.5
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    • pp.513-525
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    • 2018
  • Slope stability of sensitive clayey soils is particularly important when subjected to strength loss and deformation. Except for progressive failure, for most sensitive and insensitive slopes, it is important to review the feasibility of conventional analysis methods based on peak strength since peak strength governs slope stability before yielding. In this study, as a part of efforts to understand the behavior of sensitive clay slopes, a total of 12 centrifuge tests were performed for artificially sensitive and insensitive clay slopes using San Francisco Bay Mud (PI = 50) and Yolo Loam (PI = 10). In terms of slope stability, the results were analyzed using the updated instability factor ($N_I$). $N_I$ using equivalent unit weight to cause a failure is in reasonable agreement shown in the Taylor's chart ($N_I$ ~ 5.5). In terms of dynamic deformation, it is shown that two-way sliding is a more accurate approach than conventional one-way sliding. Two-way sliding may relate to diffused shear surfaces. The outcome of this study is contributable to analyzing stability and deformation of steep sensitive clay slopes.

Analysis of Multi-Pass Shape Rolling Processes using Finite Element Method (유한 요소법을 이용한 다단패스 형상압연 공정 해석)

  • 김홍준;김태효;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.69-77
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    • 1999
  • Roll profile design in spape rolling with a complex-shaped part depends on the designer's experience, which is general, is acquired through costly trial-and-error process. As a prerequisite for developing a scientific approach to roll profile design, we present a finite element model to simulate 3-D deformation of complex-shaped parts occuring in multi-pass sequence. Demonstrated is the process model's capability to deal with rolling of a complex-shaped part.

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Out-of-Plane Deformation Measurement of TPS in Vehicle Using ESPI (ESPI를 이용한 자동차 TPS 면외변형 계측)

  • Han, Sang-Kil;Ham, Hyo-Shick;Ham, Sang-Hyun;Lee, Jong-Hwang;Jung, Won-Wook;Lee, Chang-Hee;Lee, Sang-Bong;Choi, Sung-Eul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.423-428
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    • 2010
  • In this paper, we analyzed the characteristics of thermal deformation of the TPS which is a core part of engine in vehicle by measuring out-of-plane deformation using ESP!. Inspection area of a test piece was minimized to 5 cm by 5 cm by using a high resolution CCD and a zoom lens. 4-step phase shifting method was used along with phase unwrapping algorithm to get a continuous phase map, configurations and deformations were displayed as 3D images. When heating the test pieces while maintaining the temperature at about $70^{\circ}C$, the out-of-plane deformations were measured. The results showed that a test piece with longer distance traveled tends to show larger thermal deformation, we could observes a convex shaped deformation on the surface. The inner defect sample, we could monitor discontinuous pattern phase map, and a concave shaped deformation on the surface.

Optimum Design of a Center-pillar Model with a Simplified Side Impact Analysis (단순 측면충돌해석에 의한 센터필러의 최적설계)

  • Bae GiHyun;Song JungHan;Huh Hoon;Kim SeHo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.84-92
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    • 2005
  • This paper is concerned with optimum design of a center-pillar assembly induced by the high-speed side impact of the vehicle. In order to simulate deformation behavior of the center-pillar assembly, simplified finite element model of the center-pillar and a moving deformable barrier are developed based on results of the crash analysis of a full vehicle model. In optimization of the deformation shape of the center-pillar, S-shaped deformation is targeted to guarantee reduction of the injury level of a driver dummy in the crash test. Tailor-welded blanks are adopted in the simplified center-pillar model to control the deformation shape of the center-pillar assembly. The thickness of each part which constitutes the simplified model is selected as a design parameter. The thickness of parts which have significant effect on the deformation mechanism are selected as design parameters with sensitivity analysis based on the design of experiment technique. The objective function is constructed so as to minimize the weight and lead to an S-mode deformation shape. The result shows that the simplified model can be utilized effectively for optimum design of the center-pillar members with remarkable saving of computing time.

Long Term Behaviors of Geosynthetics Reinforced Soil Walls (보강토옹벽의 장기거동분석에 관한 연구)

  • Won, Myoung-Soo;Lee, Yong-An;Kim, You-Seong
    • Journal of the Korean Geotechnical Society
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    • v.22 no.8
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    • pp.33-42
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    • 2006
  • Geosynthetics reinforced soil (GRS) walls with a flexible wall face allow deformation. GRS walls constructed on the weak ground change in both horizontal earth pressures on wall faces and the tensile stress of geosynthetics, affecting the backfill in time until the deformation of the backfill and the foundation is completed. However, there are few studies that were done to measure and analyze the horizontal earth pressures and geosynthetics deformation on GRS walls constructed on the soft ground for a long period of time. Two field GRS walls in this study are constructed on a shallow layer of a weak foundation to measure and analyze geostynthetics deformation, horizontal earth pressures, and pore water pressures for the duration of approximately 16 months. Strain gauges are used to measure geosynthetics deformation; this study specifically suggests a new method of measuring nonwoven geotextile using strain gauges. Most geosynthetics deformation occurred within a month after the construction of GRS walls. The maximum deformation measured for approximately 16 months appeared as follows: nowoven geotextile: 6.05%, woven geotextile: 2.92%, and geogrid: 2.33%. Pore water pressures on the GRS wall can be ignored; however, horizontal earth pressures on the bottom and the upper part of the wall face appear larger than earth pressures at rest.