• 제목/요약/키워드: pad bearing

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프로세스 대형 모터-발전기의 저어널 베어링 설계 개선 - Part II : 로터다이나믹스 해석 (Journal Bearing Design Retrofit for Process Large Motor-Generator - Part II : Rotordynamics Analysis)

  • 이안성
    • Tribology and Lubricants
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    • 제28권6호
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    • pp.265-271
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    • 2012
  • In the preceding Part I study, for improving the unbalance response vibration of a large PRT motor-generator rotor fundamentally by design, a series of design analyses were carried out for bearing improvement by retrofitting from original plain partial journal bearings, applied for operation at a rated speed of 1,800 rpm, to final tilting pad journal bearings. To satisfy evenly key basic lubrication performances such as the minimum lift-off speed and maximum oil-film temperature, a design solution of 5-pad tilting pad journal bearings and maximizing the direct stiffness by about two times has been achieved. In this Part II study, a detailed rotordynamic analysis of the large PRT motor-generator rotor-bearing system will be performed, applying both the original plain partial journal bearings and the retrofitted tilting pad journal bearings, to confirm the effect of rotordynamic vibration improvement after retrofitting. The results show that the rotor unbalance response vibrations with the tilting pad journal bearings are greatly reduced by as much as about one ninth of those with the plain partial journal bearings. In addition, for the tilting pad journal bearings there exist no critical speed up to the rated speed and just one instance of a concerned critical speed around the rated speed, whereas for the plain partial journal bearings there exist one instance of a critical speed up to the rated speed and two instances of concerned critical speeds around the rated speed.

터보 컴프레셔용 복합재료 틸팅 패드 저널 베어링의 오일 공급 중단 상황에서의 내구성 연구 (Study on the Durability of Composite Tilting Pad Journal Bearing for Turbo Compressor System under Oil-cut Situation)

  • 최강영;정민혜;유준일;송승아;김성수
    • Composites Research
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    • 제29권3호
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    • pp.111-116
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    • 2016
  • 터보/컴프레셔(Turbo compressor)용 틸팅 패드 저널 베어링(Tilting pad journal bearing)은 고속, 고하중의 주축(Rotor)을 지지하는 역할을 하며, 화이트 메탈(White metal)이 대표적인 소재로 널리 사용되어왔다. 그러나 예기치 않은 윤활유 공급 중단 상황(Oil cut situation) 또는 베어링과 주축 사이에 유막(Oil film)이 제대로 형성되지 않을 경우, 기존의 화이트 메탈 베어링은 융착(Seizure) 현상에 의해 바로 정지하게 되고 주축에 심각한 손상을 유발한다. 이러한 융착 문제를 해결하기 위해 기존의 화이트 메탈에 비해 높은 비강성, 비강도 그리고 뛰어난 마찰 특성(Tribological characteristic)을 가지는 탄소섬유 강화 복합재료(Carbon fiber reinforced composite)가 틸팅 패드 저널 베어링에 사용될 수 있다. 본 연구에서는 고 내열성 탄소섬유/에폭시 복합재료 틸팅 패드 저널 베어링의 오일공급 중단 상황에서의 내구성에 대한 연구를 진행하였다. 이를 위해 상온 및 오일공급 중단상황의 고온에서 인장, 압축, 전단 등의 기초적인 복합재료 물성 실험을 진행하였고, 복합재료 틸팅 패드 저널 베어링에 있어 가장 중요한 물성인 층간 계면 강도를 측정하기 위해 Short Beam Shear 실험을 진행 하였다. 오일 공급 중단 상황에서 복합재료 틸팅 패드 저널 베어링의 파손(Failure) 가능성을 알아보기 위해 유한 요소 해석(Finite element analysis)을 진행함으로써 베어링 표면에 가해지는 최대 응력을 도출하였고, 해석 결과와 물성 시험으로부터 측정된 강도 값을 이용하여 Tsai-Wu Failure index를 계산하였다. 해석 결과를 검증하기 위해 산업용 테스트 벤치를 이용하여 탄소섬유/에폭시 복합재료로 제조된 틸팅 패드 저널 베어링의 오일 공급 중단 실험을 진행하였다.

Effect of Weight-bearing Pattern and Calcaneal Taping on Heel Width and Plantar Pressure in Standing

  • Jung, DoYoung
    • The Journal of Korean Physical Therapy
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    • 제32권1호
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    • pp.29-33
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    • 2020
  • Purpose: This study examined the effects of the weight-bearing pattern and calcaneal taping on the heel width and plantar pressure in standing. Methods: Fifteen healthy subjects with normal feet participated in this study. The heel width was measured using a digital caliper, and a pedoscan was used to measure the plantar pressure of the rear foot while standing. The participants were instructed to stand in three weight-bearing patterns (anterior, middle, and posterior weight bearing) before and after calcaneal taping. The heel width and plantar pressure were measured three times before and three times after calcaneal taping, with the three weight-bearing patterns applied in random order. A 2 (non-taping vs. taping) × 3 (anterior, middle, posterior weight bearing) two-way repeated ANOVA with a Bonferroni post hoc correction was used to assess the differences in heel width and plantar pressure. Results: The results revealed a significant main effect of the weight-bearing pattern (p<.01), but not of calcaneal taping (p>.05). Greater weight bearing applied to the heel resulted in a significantly increased heel width and planter pressure of the rear foot (p<.01). Conclusion: In standing, a posterior weight-bearing pattern increases the heel width due to side-to-side shifting of the plantar heel pad, which increases the heel plantar pressure. Therefore, to prevent high stress on the heel pad and plantar heel pain, it is important to refrain from posterior weight bearing while standing during the activities of daily living.

Container선 Cargo Hatch Cover Plastic Bearing Pad 적용기준 연구 (A Standard Application Study on Containership Cargo Hatch Cover Plastic Bearing Pad)

  • 오훈택;고재철;강근혁;반경도
    • 대한조선학회 특별논문집
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    • 대한조선학회 2009년도 특별논문집
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    • pp.1-5
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    • 2009
  • Recent growth in global economic situation has led dramatic increase in new buildings of large containerships. These increased new building orders have brought keen concerns of developing and improving the quality of design and increasing the productivity of the vessel in order to satisfy the ship Owner's various requirements. For the increment of productivity and quality of containership, the plastic type bearing pad of cargo hatch cover has been investigated intensively for years with the supplier of cargo hatch cover. The result of investigation showed that there are numbers of advantages for the Owner and Builder over the existing bronze bearing pads which are better corrosion resistance long life time, low friction coefficient, easy maintenance, easy installation, better production lead time and low maintenance cost.

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3 패드 가스 포일 저널 베어링의 프리로드 증가에 따른 성능 해석 (Analysis of Three-Pad Gas Foil Journal Bearing for Increasing Mechanical Preloads)

  • 이종성;김태호
    • Tribology and Lubricants
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    • 제30권1호
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    • pp.1-8
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    • 2014
  • In this study, a three-pad gas foil journal bearing with a diameter of 40 mm and an axial length of 35 mm was modeled to predict the static and dynamic performances with regard to an increasing mechanical preload. The Reynolds equation for an isothermal and isoviscous ideal gas was coupled with a simple elastic foundation foil model to calculate the hydrodynamic pressure solution iteratively. In the prediction results, the journal eccentricity, journal attitude angle, and minimum film thickness decreased, but the friction torque increased with the preload. A quick comparison implied a lower load capacity but higher stability for a three-pad gas foil bearing compared to a one-pad gas foil journal bearing. The direct stiffness coefficients increased with the preload, but the cross-coupled stiffness coefficients decreased. The direct damping coefficient increased in the horizontal direction but decreased in the vertical direction as the preload increased. These model predictions will be useful as a benchmark against experimental test data.

프로세스 대형 모터-발전기의 저어널 베어링 설계 개선 - Part I : 베어링 성능해석 (Journal Bearing Design Retrofit for Process Large Motor-Generator - Part I : Bearing Performance Analysis)

  • 이안성
    • Tribology and Lubricants
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    • 제28권5호
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    • pp.197-202
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    • 2012
  • In this study, with the purpose of fundamentally improving the unbalance response vibration of a large PRT motor-generator rotor by design, a performance improvement design analysis is carried-out by retrofitting tilting pad bearings, replacing the plain partial journal bearings that were originally applied for operation at a rated speed of 1,800 rpm. In this process, a goal of the design analysis is to obtain a design solution for maximizing the direct stiffness of the bearings while satisfying the key basic lubrication performance requirements such as the minimum lift-off speed and maximum oil-film temperature. The results show that with a careful design application of tilting pad journal bearings for operation at such a relatively low speed of 1,800 rpm, direct stiffness increment of the bearings by about two times can be effectively achieved. Prevention of pad unloading is also considered in the analysis. Moreover, the designs of elliptical and offset half journal bearings are also analyzed and reviewed.

진공 예압형 공기베어링의 특성 해석 (Analysis on characteristics of vacuum preloaded air bearing)

  • 김경호;박천홍;이후상;김승우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.355-358
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    • 2003
  • This paper presents characteristics of vacuum preloaded porous air bearing. Pressure distribution of a porous pad and vacuum pocket are calculated. And load capacity and stiffness of the bearing are analyzed with various vacuum parameters, that is. clearance height. tube diameter, tube length. pumping speed of vacuum pump, vacuum pocket to porous pad area ratio. From the simulation results, optimum clearance for best performance can be selected adjusting these parameters, especially tube diameter which is the most dominant source.

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직접해법에 의한 공기윤활 틸팅패드 저어널 베어링의 정특성 및 동특성에 관한 연구 (A Study on the Static and Dynamic Characteristics of Air Lubricated Titing Pad Journal Bearing with Direct)

  • 황평;김인식
    • Tribology and Lubricants
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    • 제10권1호
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    • pp.46-55
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    • 1994
  • The static and dynamic analysis of air lubricatied tilting pad journal bearing which considers tilting effect of each pad, preload but which neglects pad inertia effect and deflection are performed. A direct numerical method is used in evaluating the static characteristics such as load carrying capacity, friction force and small peturbation method is used for calculation of dynamic characteristics. Stiffness and damping coefficients are compared with the variation of the preload. And these coefficients are slightly decreased with increased compressibility number under the constant bearing load carrying capacity.

공기윤활 틸팅패드 저어널 베어링의 동적거동에 관한 실험적 연구 (An Experimental Investigation on the Dynamic Behavior of an Air Lubricated Tilting Pad Journal Bearing)

  • 황평;권성인
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.325-330
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    • 1999
  • The dynamic behavior analysis of air-lubricated tilting pad journal bearing which considers start-up, running and shutdown Process were performed. By carrying out the experiment of shaft vibration, measurement of the vibration amplitudes supported by air lubricated tilting pad bearing and analysis of the result, we found more accurate dynamic behavior of the system. There were many investigations in these bearings, but dynamic behavior of startup, shutdown and running process were lacked. By using the experimental data we found the accurate dynamic behavior of the system.

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대형 틸팅패드 저어널베어링의 패드 입구에서 발생하는 선단압력에 관한 실험적 연구 (Experimental Investigation on the Inlet Pressure Build-Up at the Entrance of a Large Tilting Pad Journal Bearing)

  • 하현천;김경우;김영춘;김호종
    • Tribology and Lubricants
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    • 제9권2호
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    • pp.22-28
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    • 1993
  • The experimental investigation on the inlet pressure of a large tilting pad journal bearing is studied. The continuous distribution of the film pressure and film thickness are measured along with the shaft speed and bearing load for various flow rates. Considerably large inlet pressure is observed at the entrance of each pad, especially lower pads. The inlet pressure increases with the increase of shaft speed as well as bearing load, but it is almost independent on the folw rate and the oil supply temperature. Because of the inlet pressure, the upper pads always keep up slight wedge film shape which are almost parallel to the journal surface, and spragging is not observed in the upper pads with no preload.