• Title/Summary/Keyword: orthogonal experiment

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A Comparative Study on Surrogate Models and Sensitivity Analysis for Structure Design of Automatic Salt Collector Using Orthogonal Array Experiment (직교배열실험을 이용한 자동채염기 구조설계의 민감도해석과 대리모델 비교 연구)

  • Song, Chang Yong;Lee, Dong-Jun
    • Journal of Convergence for Information Technology
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    • v.10 no.7
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    • pp.138-146
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    • 2020
  • The paper deals with comparative study of characteristics of surrogate models and sensitivity evaluation using design of experiments in order to enhance and analysis the structure design of an automatic salt collector under various design load conditions. Orthogonal array design based on numerical analysis was used for the design of experiments. The thickness sizing variables of main structure member were considered the design factors, and the output responses were selected from the strength performances as well as the weight. The quantitative effects on responses for each design factor were evaluated from the orthogonal array experiment. Optimum design case was also identified to improve the strength performances with weight minimization. Using the orthogonal array experiment. various surrogate models such as response surface model, Kriging model, and Chebyshev orthogonal polynomial were generated. The orthogonal array experiment results were validated by the surrogate modeling results. The most suitable surrogate model was the response surface model for the exploration of design space of the automatic salt collector.

A Design Methodology with Orthogonal Arrays Using Experiments and Computer Simulations (실험과 컴퓨터 모사 결과를 동시에 이용하여 직교배열표로 설계하는 방법)

  • Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.885-895
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    • 2004
  • Generally, automatic design is carried out with computer simulation and the simulation models are established by investigating the correlations between the simulation and real experiments. Therefore, the experiment results are utilized as complimentary data although they are considered to be precise. Orthogonal arrays have been adopted for discrete design. A method is proposed to directly exploit the experiment results in the design process with orthogonal arrays. Experiments are allocated to some rows of an orthogonal array and computer simulations are allocated to the others. A rule for the allocation is found to keep the orthogonality. Error analysis of the design results is performed. Mathematical examples are made to verify the validity of the proposed method. Error models are defined with the examples and the design solutions from the examples are discussed.

Evaluation on Structure Design Sensitivity and Meta-modeling of Passive Type DSF for Offshore Plant Float-over Installation Based on Orthogonal Array Experimental Method (직교배열실험 방법 기반 해양플랜트 플로트오버 설치 공법용 수동형 DSF의 구조설계 민감도와 메타모델링 평가)

  • Lee, Dong-Jun;Song, Chang Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.85-95
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    • 2021
  • Structure design sensitivity was evaluated using the orthogonal array experimental method for passive-type deck support frame (DSF) developed for float-over installation of the offshore plant. Moreover, approximation characteristics were also reviewed based on various meta-models. The minimum weight design of the DSF is significantly important for securing both maneuvering performance and buoyancy of a ship equipped with the DSF and guaranteeing structural design safety. The performance strength of the passive type DSF was evaluated through structure analysis based on the finite element method. The thickness of main structure members was applied to design factors, and output responses were considered structure weight and strength performances. Quantitative effects on the output responses for each design factor were evaluated using the orthogonal array experimental method and analysis of variance. The optimum design case was also identified from the orthogonal array experiment results. Various meta-models, such as Chebyshev orthogonal polynomial, Kriging, response surface method, and radial basis function-based neural network, were generated from the orthogonal array experiment results. The results of the orthogonal array experiment were validated using the meta-modeling results. It was found that the radial basis function-based neural network among the meta-models could approximate the design space of the passive type DSF with the highest accuracy.

A Comparative Study on Approximate Models and Sensitivity Analysis of Active Type DSF for Offshore Plant Float-over Installation Using Orthogonal Array Experiment (직교배열실험을 이용한 해양플랜트 플로트오버 설치 작업용 능동형 DSF의 민감도해석과 근사모델 비교연구)

  • Kim, Hun-Gwan;Song, Chang Yong
    • Journal of the Korea Convergence Society
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    • v.12 no.3
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    • pp.187-196
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    • 2021
  • The paper deals with comparative study for characteristics of approximation of design space according to various approximate models and sensitivity analysis using orthogonal array experiments in structure design of active type DSF which was developed for float-over installation of offshore plant. This study aims to propose the orthogonal array experiments based design methodology which is able to efficiently explore an optimum design case and to generate the accurate approximate model. Thickness sizes of main structure member were applied to the design factors, and output responses were considered structure weight and strength performances. Quantitative effects on the output responses for each design factor were evaluated using the orthogonal array experiment. Best design case was also identified to improve the structure design with weight minimization. From the orthogonal array experiment results, various approximate models such as response surface model, Kriging model, Chebyshev orthogonal polynomial model, and radial basis function based neural network model were generated. The experiment results from orthogonal array method were validated by the approximate modeling results. It was found that the radial basis function based neural network model among the approximate models was able to approximate the design space of the active type DSF with the highest accuracy.

An Experimental Study about Tractive Performance of Tracked Vehicle on Deep-sea Soft Sediment Based on Design of Experiment Using Orthogonal Array (직교배열표 실험계획법에 의한 심해 연약지반용 무한궤도차량의 견인성능에 대한 실험적 연구)

  • Choi, Jong-Su;Hong, Sup;Kim, Hyung-Woo;Lee, Tae-Hee
    • Ocean and Polar Research
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    • v.26 no.2
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    • pp.333-339
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    • 2004
  • This paper is concerned with an experimental investigation about tractive performance of a tracked vehicle on extremely soft soil. A tracked vehicle model with principal dimensions of $0.9\;m(L)\;{\times}\;0.75\;m(B)\;{\times}\;0.4\;m(H)$ and the weight of 167 kg was constructed with a pair of driving chain links driven by two AC-servo motors. The tracks are configured with detachable grousers with variable span. Deep seabed was simulated by means of bentonite-water mixture in a soil bin of $6.0\;m(L)\;{\times}\;3.7\;m(B)\;{\times}\;0.7\;m(H)$. Slip of vehicle and driving torque of motor were measured with respect to experimental variables; grouser span, grouser chevron angle, driving speed, drawbar-pull weight, position of center-of-gravity and weight. $L_8$ orthogonal array is adopted for DOE (Design Of Experiment). The effects of experiment variables on traction performance are evaluated.

A Study on the Working Condition Effecting on the Maximum Working Temperature and Surface Roughness in Side Wall End Milling Using Design of Experiment (실험계획법을 이용한 엔드밀 가공 시 최대가공온도와 표면조도에 미치는 가공조건에 관한 연구)

  • Hong, Do-Kwan;Ahn, Chan-Woo;Baek, Hwang-Soon;Choi, Seok-Chang;Park, Il-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.46-53
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    • 2009
  • To find the working condition is one of the important factors in precision machining. In this study, we analyzed maximum working temperature by infra-red camera and surface roughness in side wall end milling using design of experiment (DOE): RSM(response surface methodology), ANOM(analysis of means) and ANOVA(analysis of variance) by table of orthogonal array. ANOM and ANOVA are well adapted to select sensitivity of design variables for maximum working temperature and surface roughness. The effective design variables and their levels should be determined using ANOM, ANOVA. RSM is presented 2nd order approximation polynomial of maximum working temperature and surface roughness is composed with design variables. Therefore, it is expected that the proposed procedure using design of experiment : table of orthogonal array, ANOM, ANOVA and RSM can be easily utilized to solve the problem of working condition.

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Optimal Design of Robot-Arm using Design of Experiments (실험 계획법을 이용한 로봇 암부위 최적설계)

  • Chung W.J.;Kim J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.395-396
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    • 2006
  • This paper presents the optimal design of Robot-Arm part use Design of Experiment(DOE). The DOE(Design of Experiment)was conducted to find out main effect factors for design of Robot-Arm part. In this design of Robot-Arm, 5 control factors include numbers of 4 level are selected and we make out L16 orthogonal array. Using this orthogonal array, find out optimal value and main effect factors of object function for design of Robot-Arm part by 16 times of test. We evidence this optimal value by using CATIA V5 Analysis.

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Determination of Optimal Process Condition for the Precision Blanking of Lend Frame (리드프레임 타발 공정의 최적 전단 조건의 선정)

  • Suh E. K.;Lim S. H.;Shim H. B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.71-74
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    • 2001
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factors. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factors and gain can be judged in the quantitative manners from the analysis of SN ratio.

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A Study on the Characteristics of the Precision Blanking of Lead Frame (II): Determination of Optimal Process Condition (리드 프레임 타발공정의 전단특성에 관한 연구(II) - 최적 전단 조건의 선정)

  • 서의권;임상헌;심현보
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.132-137
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    • 2002
  • Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factor. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal Process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factor and gain can be judged in the quantitative manner from the analysis of SN ratio.