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저온 분사 공정을 이용해 적층된 INCONEL 718의 계면접합 저해요인 분석 (Investigating the Cause of Hindrance to the Interfacial Bonding of INCONEL 718 Layer Deposited by Kinetic Spray Process)

  • 김재익;이승태;이창희
    • 한국표면공학회지
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    • 제48권6호
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    • pp.275-282
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    • 2015
  • The cost for maintenance (replacement cost) of Ni-superalloy components in plant industry is very expensive because of high unit price of INCONEL 718. A development of repairing technology using kinetic spray process can be very helpful for reducing the maintenance cost. However, it is very difficult to produce well-deposited INCONEL 718 layer showing high interfacial bond strength via kinetic spraying. Thus, INCONEL 718 was deposited on SCM 440 substrate and the interfacial properties were investigated, in order to elucidate the cause of hindrance to the bonding between INCONEL 718 layer and SCM 440 substrate. As a result, it was revealed that the dominant obstacle to the interfacial bonding was excessive compressive residual stress accumulated in the coating layer, resulting from low plastic-deformation susceptibility of INCONEL 718. Nevertheless, the bonding state was enhanced by the post heat-treatment through relieving the residual stress and generating a diffusion/metallurgical bonding between the INCONEL 718 deposit and SCM 440 substrate.

고밀도화 공정에 의한 Fe-Co 계 밸브시트 합금의 조직변화와 열적 특성 (Thermal Properties and Microstructural Changes of Fe-Co System Valve Seat Alloy by High Densification Process)

  • 안인섭;박동규;안광복;신승목
    • 한국분말재료학회지
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    • 제26권2호
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    • pp.112-118
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    • 2019
  • Infiltration is a popular technique used to produce valve seat rings and guides to create dense parts. In order to develop valve seat material with a good thermal conductivity and thermal expansion coefficient, Cu-infiltrated properties of sintered Fe-Co-M(M=Mo,Cr) alloy systems are studied. It is shown that the copper network that forms inside the steel alloy skeleton during infiltration enhances the thermal conductivity and thermal expansion coefficient of the steel alloy composite. The hard phase of the CoMoCr and the network precipitated FeCrC phase are distributed homogeneously as the infiltrated Cu phase increases. The increase in hardness of the alloy composite due to the increase of the Co, Ni, Cr, and Cu contents in Fe matrix by the infiltrated Cu amount increases. Using infiltration, the thermal conductivity and thermal expansion coefficient were increased to 29.5 W/mK and $15.9um/m^{\circ}C$, respectively, for tempered alloy composite.

고체 전해커패시터용 니오븀 분말제조 (Fabrication of Niobium Powder for Solid-electrolyte Capacitors)

  • 윤재식;황선호;김병일
    • 한국표면공학회지
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    • 제42권5호
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    • pp.227-231
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    • 2009
  • The niobium capacitor showed somewhat more unstable characteristics than the commercial tantalum capacitors, but is nonetheless considered applicable as a future substitute for tantalum capacitors. In this study, niobium powder was fabricated by metallothermic reduction process using $K_2NbF_7$ as the raw materials, KCl and KF as the diluents and Na as the reducing agent. The niobium particle size greatly decreased from 0.7um to 0.2 um as the amount of diluent increased. However if a higher surface area of powder is required, more diluents need to be used in the said method in order to produce niobium powder. The niobium powder morphology and particle size are very sensitive to a amount of sodium excess. The particle size of niobium powder increased with a increasing amount of sodium excess. When more diluent and sodium are used, the niobium powder will be contaminated with more impurities such as Fe, Cr, Ni so on.

모델러와 CAE 를 활용한 최적 금형 방안 설계 기술 개발 (The Development of the Optimum Mould Design System by Utilizing Simulation and Modeler)

  • 임채호;곽시영;조인성;황호영
    • 소성∙가공
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    • 제18권2호
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    • pp.135-143
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    • 2009
  • In the casting industry field, a lot of researches have been carried out to maximize soundness and productivity and improve quality of mass produced products. The researches on the optimum mould design by using computer simulation have achieved a lot of accomplishments in the die-casting process especially. Their results are utilized to mass-produce sound products in their field. But there are some difficulties to use the simulation in order to make the design of product and mould. In general, repetitive calculations of computer simulation require much analyzing time in order to make sound design of them. Another difficulty is that only expertise technicians can analyze results of the simulation. In order to solve such a problem, we are building mould design optimization system which consists of knowledge-based module, simulation, optimization module and interactive modeler(it is based on the commercial modeler). By using and interacting between these modules of that system, we can easily make an optimum design of mould and construct the database. This study introduce the general process of the system and connection method between the modules is mentioned above and some examples to apply it to real product.

현대 가구디자인에 나타난 감성디자인 연구 -2005, 2006 밀라노국제가구박람회를 중심으로- (A Study on the Emotion Design appeared in Modern Furniture Design -Focused on the analysis of Salone del Mobile 2005, 2006-)

  • 이현정
    • 한국가구학회지
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    • 제18권1호
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    • pp.31-38
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    • 2007
  • The most important issue of today in design genre is the comprehensive design that overcomes the limitations of the rational and logical designs of functionalism that has had influences in entire 20th century and encompasses even the emotional aspect of humans. The emotional design factors in furniture designs will be analyzed in order to analyze their effects and values on the consumers of present times. The emotional uses of the patterns with the motive of nature expressing papers, flowers, wood textures, natural phenomena etc as they are and the colors with the vivid feeling of primary colors represent more dynamic and cheerful life style and the designs are characterized by the warm primary colors that give the feeling that the nature has been transferred to the designs as it is. Diverse materials such as leather, fur, fabric and the materials with soft and flexible feeling such as silicone material have been used more widely and they are used as the materials expressing freedom not being formalized. The designs that can produce diverse spaces desired by users by gathering unit modules can be said to be the outcome of the emotional designs combined with the needs of modern peoples that aspire their own designs.

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이변량 감소모델을 적용한 배급수관망에서의 잔류염소농도 예측 및 이의 활용 (Prediction of residual chlorine using two-component second-order decay model in water distribution network)

  • 김영효;권지향;김두일
    • 상하수도학회지
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    • 제28권3호
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    • pp.287-297
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    • 2014
  • It is important to predict chlorine decay with different water purification processes and distribution pipeline materials, especially because chlorine decay is in direct relationship with the stability of water quality. The degree of chlorine decay may affect the water quality at the end of the pipeline: it may produce disinfection by-products or cause unpleasant odor and taste. Sand filtrate and dual media filtrate were used as influents in this study, and cast iron (CI), polyvinyl chloride (PVC), and stainless steel (SS) were used as pipeline materials. The results were analyzed via chlorine decay models by comparing the experimental and model parameters. The models were then used to estimate rechlorination time and chlorine decay time. The results indicated that water quality (e.g. organic matter and alkalinity) and pipeline materials were important factors influencing bulk decay and sand filtrate exhibited greater chlorine decay than dual media filtrate. The two-component second-order model was more applicable than the first decay model, and it enabled the estimation of chlorine decay time. These results are expected to provide the basis for modeling chlorine decay of different water purification processes and pipeline materials.

TLC법에 의한 장류 및 공류중의 Aflatoxin검출에 관한 연구 (The Study on the Detection of Aflatoxins in the Fermentation Products and Cereals)

  • 한양일;김광호;오영복
    • 한국환경보건학회지
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    • 제5권1호
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    • pp.46-50
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    • 1978
  • Aflatoxin, a mixture of the at least four toxic and carcinogenic metabolites, is known to be produced by only a few fungi. The toxins were designated aflatoxins because they were produced by the mold Aspergillus flavus(A. flavus). However, at least four other toxins and other species of the genus A. niger, A. parasiticus A. ruber and wentii have been reported to produce aflatoxins. And also the identical compounds may also be produced by molds, the Pencillium. At least four different species of Penicilliurn have been reported to produce aflatoxins (P. citrinurn, P. frequentans, P. puberulurn. and P. variable). So it is now known that the problem of Aflatoxin is not restricted to the single species A. flavus, even though that is a very common mold. Also additional aflatoxins have been discorvered. For sereral years, only four aflatoxins were known: $B_1, B_2, G_1$ and $G_2$, so designated by reason of their fluorescence and chromatographic charateristics. It is now known that there are really two new toxic materials in the milk. During the past year(1966) they were christened aflatoxin $M_1$ and $M_2$, since they were first found in milk. The two other and most recently discorvered aflatoxins were isolated late in 1966 from cultures of A. flavus, and were designated aflatoxin $B_2a$ and aflatoxin $G_2a$. In order to obtain a breaf information about extent of contamination of foodstuffs by aflatoxin which is known to produce eight different mold, aflatoxin detection of cereals and fermented foods on sale, such as polished rice, barley, wheat, wheat flour, lentil, red bean, soy bean, noodle, kochuj ang and Dwenjang (fermented soy bean paste) and chong Kuk, were carried out. The results of this investigation were summarized as follows: The hexane:$CHCl_3$ extracts of polished rice, barley wheat, wheat flour, lentil, red bean, noodle and kochujang yielded fluorescent spots on thin layer plates. However their Rfvalues were different from those of authentic aflatoxins. The fluorescent substances of the extract from soy bean, Dwenjang and chong kuk showed very similar Rf values to those of the standard aflatoxins. By two dimensional thin layer chromatography and comparison of ultra violet absorption spectra, it was found that these fluorescent substances were not aflatoxins. To conclude, aflatoxins themselves were not detected directly in those samples tested.

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Fabrication of carbon nanotube emitters by filtration through a metal mesh

  • ;;;이내성
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
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    • pp.150-150
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    • 2010
  • Carbon nanotubes have drawn attention as one of the most promising emitter materials ever known not only due to their nanometer-scale radius of curvature at tip and extremely high aspect ratios but also due to their strong mechanical strength, excellent thermal conductivity, good chemical stability, etc. Some applications of CNTs as emitters, such as X-ray tubes and microwave amplifiers, require high current emission over a small emitter area. The field emission for high current density often damages CNT emitters by Joule heating, field evaporation, or electrostatic interaction. In order to endure the high current density emission, CNT emitters should be optimally fabricated in terms of material properties and morphological aspects: highly crystalline CNT materials, low gas emission during electron emission in vacuum, optimal emitter distribution density, optimal aspect ratio of emitters, uniform emitter height, strong emitter adhesion onto a substrate, etc. We attempted a novel approach to fabricate CNT emitters to meet some of requirements described above, including highly crystalline CNT materials, low gas emission, and strong emitter adhesion. In this study, CNT emitters were fabricated by filtrating an aqueous suspension of highly crystalline thin multiwalled CNTs (Hanwha Nanotech Inc.) through a metal mesh. The metal mesh served as a support and fixture frame of CNT emitters. When 5 ml of the CNT suspension was engaged in filtration through a 400 mesh, the CNT layers were formed to be as thick as the mesh at the mesh openings. The CNT emitter sample of $1{\times}1\;cm^2$ in size was characteristic of the turn-on electrical field of 2.7 V/${\mu}m$ and the current density of 14.5 mA at 5.8 V/${\mu}m$ without noticeable deterioration of emitters. This study seems to provide a novel fabrication route to simply produce small-size CNT emitters for high current emission with reliability.

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Characteristics of the AlON-Al2O3 Ceramic Coatings on the Al2021 Alloy by Electrolytic Plasma Processing

  • Wang, Kai;Byeon, Sang-Sik;Kim, Geun-Woo;Park, Keun-Young;Ahmed, Faheem;Koo, Bon-Heun
    • 한국재료학회지
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    • 제22권3호
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    • pp.155-158
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    • 2012
  • In this work, AlON-$Al_2O_3$ coatings were prepared on Al2021 alloy by the electrolytic plasma processing (EPP) method. The experimental electrolytes include: 2 g/l NaOH as the electrolytic conductive agent, 10 g/l $Na_2AlO_2$ as the alumina formative agent, and 0.5 g/l $NaNO_2$, $NaNO_3$, and $NH_4NO_3$ as the nitride inducing agents. The effects of different nitrogen inducing agents were studied by a combined compositional and structural analyses of the ceramic coatings carried out by Xray diffractometry (XRD) and scanning electron microscopy (SEM) for the specimens EPP-treated at room temperature for 15 min under a hybrid voltage of 260 DC along with an AC 50 Hz power supply (200 V). Microhardness tests and wear tests were carried out to correlate the evolution of the microstructure and the resulting mechanical properties. Potentiodynamic polarizations and immersion corrosion tests were carried out in 3.5wt% NaCl water solutions under static conditions in order to evaluate the corrosion behavior of the coated samples. The results demonstrate that $NaNO_2$ is proven to be a good nitrogen inducing agent to produce high quality AlON-$Al_2O_3$ ceramic coatings.

부가 중합형 실리콘 인상재에서 발생하는 수고 기체가 경석고 표면에 미치는 영향 (COMPARISON OF STONE SURFACE POROSITIES CAUSED BY HYDROGEN GAS FROM ADDITION SILICONE IMPRESSION MATERIALS)

  • 유소정;이근우;김경남
    • 대한치과보철학회지
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    • 제34권2호
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    • pp.349-362
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    • 1996
  • To determine the factors to affect on stone surface porosities produced from hydrogen gas of additional silicone, both putty and syringe type of 7 commercially different additional silicone impression materials(Blend-A-Scon, Correct VPS, Exaflex, Express, Extrude, Provil, Reprosil) were chosen and NewFujirock(GC) was poured into the impressions of detail-reproducing test block at 1, 15, 30, 45, 60 minutes after the impression materials had set and 4 specimens were made for each pouring time, each type of impression material, and each consisency and So, 280 specimens were made in total. The number of surface porosities of same area($2826 mm^2$) which were typically caused by hydrogen gas using the stereoscope(X 7.5) by two observers. Comparison of putty-syringe type and among the impression materials are tested by Kruscal-Wallis method and Mann-Whitney method(p<0.05). The results are as follows. 1. The number of porosities decreased as the pouring time of stone was delayed on both putty and syringe type of additional silicone materials. 2. The putty type significantly produced more porosities than syringe type except for the group of Reprosil.(p<0.05). 3. In case of putty type, the number of porosities increased as following order. Reprosil / Blend-A-Scon and Provil / Correct VPS and Extrude / Express and Exaflex. 4. In case of syringe type, Blend-A-Scon and Extrude produced no porosity and Exaflex and Provil at 30 minites, but Express produced porosities even at 60 minutes and the most. Additional silicone impression material releases hydrogen gas, and that fact can make the resulting die stone model useless. So, to minimize these adverse effects, it is desirable not to expose putty type of additional silicone on critical impression surface because putty type has a tendency to produce more porosities than syringe type. And it is important to have sufficient time before pouring the stone on impression because porosities produce less as time passes after setting of impression material. Also, there are differences among 7 additional silicone impression materials, so it is desirable to choose adequate brand of additional silicone for good laboratory work.

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