• Title/Summary/Keyword: optimal plastic design

검색결과 193건 처리시간 0.031초

기계부품용 금속구 제조공정의 성형롤러 개발에 관한 연구 (A Study on Development of Forming Roller for Metal Ball Manufacturing Process for Machine Parts)

  • 조호성;박치근;박종순;김영호;박철우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1686-1690
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    • 2005
  • Although metal ball can be used as parts of bearing or metal filter, that is used by single product with solder ball or shot ball. Also, according as demand of metal ball of various diameter increase, processing property 솜 extension of coverage are important. Especially an optimal design of cutting roller was investigated for determining appropriate dimensions of components of manufacturing system. In this study, the effects of the diameter and the round radius of cutting roller were calculated and analyzed. We applied data of rigid-plastic FEM Simulation in basis design of equipment to solve these issues, and confirmed processing factor about metal ball manufacturing process that use cutting process of metal wire in this research

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냉간 단조 금형의 마멸 감소를 위한 예비성형체 설계방법 (Design Methodology of Preform for Reducing Tool Wear in Cold Forging)

  • 이진호;김태형;김병민
    • 한국정밀공학회지
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    • 제15권4호
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    • pp.118-124
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    • 1998
  • The die wear is one of the main factors affecting die accuracy and tool lifetime. It is desired to reduce die wear by developing simulation method to predict wear based on process variables, and then optimizing the process. Therefore, this paper describes methodology of preform design for minimizing wear of finisher die in multi-stage cold forging processes. The finite element method is combined with the routine of wear prediction. The cold forging process is analyzed using developed simulation method. In order to obtain preform to minimize die wear, the Flexible Polyhedron Search(FPS) algorithm is used. The optimal preform shape is found from iterative deformation analysis and wear calculation.

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다구찌의 강건설계 기법을 이용한 사출 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화 (Optimization of injection molding to minimize sink index with Taguchi's Robust Design technique)

  • 권윤숙;정영득
    • Design & Manufacturing
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    • 제1권1호
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    • pp.17-21
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    • 2007
  • In the manufacture and processing of large plastic materials, product quality is tested and verified through several techniques such as injection processing, residual stress through injection molding and shrinkage. With regards to the injection molding process, common problems such as inconsistent density is seen when different points of the product are discovered to have varying thickness levels. Sink marks in product are then evident. This occurs when there is poor molding conditions caused about by poor runner and packaging systems incorporated into the process. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique.

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Compliant Press-Fit Pin에 의한 접속기구에 관한 연구(II) (A Study on the Interconnection Mechanism of Compliant Press-Fit Pin(II))

  • 전병희;안기순
    • 오토저널
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    • 제15권1호
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    • pp.89-99
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    • 1993
  • In this research, important mechanical characteristics of Compliant Press-Fit Pin and PHT are studied through the analysis of deformation mechanisms of Press-Fit Pin and by elastic-plastic finite element method. The direct data for the optimal design of pin was obtained without interfere with the criterion on insertion force and retention force. Also, the insertion force and retention force of new type pin were measured by precision type tensile testing machine and it revealed good agreement with analytical results. In conclusion, it is believed that above results will contribute satisfactorily to the practical design of Press-Fit Pin.

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선수부 설계시 구조거동과 충돌격벽에 미치는 영향 (Collision Response of Bow Structure and Its Affected Collision Bulkhead in Bow Design)

  • 신영식;박명규
    • 한국항만학회지
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    • 제14권2호
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    • pp.219-231
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    • 2000
  • In this paper a complicated structural behavior in collision and its effects of energy translation to the collision bulkhead was examined through a methodology of the numerical simulation to obtain a ideal bow construction and a location of collision bulkhead against head on collision. In the present the bow structure is normally designed in consideration of its specific structural arrangements and internal and external loads in these area such as hydrostatic and dynamic pressure, wave impact and bottom slamming in accordance with the Classification rules, and the specific location of collision bulkhead by SOLAS requirement. By these studies the behavior of the bow collapse due to collision was synthetically evaluated for the different size of tankers and its operational speed limits, and by the results of these simulation it provides the optimal design concept for the bow construction to prevent the subsequent plastic deformation onto or near to the collision bulkhead boundary and to determine the rational location of collision bulkhead.

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3 차원 사출성형 해석을 통한 냉장고 플라스틱 서랍 제작용 사출 성형 금형의 형상적응형 냉각수로 설계 (Design of Conformal Cooling Channels for the Mould of a Plastic Drawer of a Refrigerator by Analysis of Three-Dimensional Injection Moulding)

  • 안동규;박민우;박승화;김형수
    • 대한기계학회논문집A
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    • 제34권10호
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    • pp.1487-1492
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    • 2010
  • 본 논문의 목적은 3 차원 사출성형해석을 통한 냉장고 플라스틱 서랍 제작용 사출성형 금형의 형상적응형 냉각수로 설계이다. 바람직한 형상적응형 냉각수로의 설계를 얻기 위하여 형상적응형 냉각수로의 직경과 위치가 사출성형 특성과 제품의 품질에 미치는 영향을 정량적으로 고찰하였다. 해석결과로부터 제품의 균일 냉각과 변형 최소화가 가능한 최적의 형상적응형 냉각수로의 설계를 도출할 수 있었다. 본 연구에서 제안된 사출성형 금형과 기존의 직선형 냉각수로의 사출성형 금형을 냉각/제품 제작 시간 및 제품 품질 측면에서 비교한 결과, 형상적응형 냉각수로를 가진 사출성형 금형이 제품의 생산성과 품질을 동시에 향상시킬 수 있음을 알 수 있었다.

패널영역의 변형을 고려한 강뼈대 구조물의 이산화 최적설계 (Discrete Optimum Design of Steel Framed Structures Subjected to Deformed of Panel Zone)

  • 박순응;박문호;권민호;장준호
    • 한국전산구조공학회논문집
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    • 제15권2호
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    • pp.315-327
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    • 2002
  • 본 연구의 목적은 패널영역을 고려한 2차 탄소성힌지해석을 이용한 평면 강뼈대구조물의 이산화 최적설계알고리즘을 개발하는데 있다. 강뼈대구조물의 일반적인 해석은 구조물의 거동에서 패널영역 변형의 효과를 고려하지 않는다. 최적설계의 목적함수는 강뼈대구조물의 중량을 함수로 취하였으며, 제약조건식은 하중저항계수법(AISC-LRFD1994)시방규정을 근거로 하였다. 강뼈대구조물의 해석에서 현실적인 모델 사용의 중요성을 입증하기 위해 접합부 모델에서 패널영역을 고려하지 않은 수치해석과의 비교로부터 이 모델의 타당성이 판명되어진다. 개발된 알고리즘은 범용 프로그램인 SAP2000의 치적설계결과와 비교하여 본 연구에서 개발된 최적화 알고리즘의 타당성을 입증하였다. 이 연구의 결과는 일반적인 강뼈대구조물의 설계방법보다 패널영역의 거동을 고려한 최적설계 알고리즘이 더 경제적인 설계라는 것을 나타내었다.

블라인드 리벳의 단조공정설계를 위한 유한요소해석 (Finite Element Analysis for the Forging Process Design of a Blind Rivet)

  • 변홍석
    • 한국산학기술학회논문지
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    • 제10권10호
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    • pp.2577-2582
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    • 2009
  • 리벳은 두 부품을 결합하는 중요한 체결 요소이다. 본 연구에서는 부품의 진동 등에서도 잘 견디고 강한 체결력을 가지는 블라인드 리벳 몸체의 제작을 위해 강소성 유한요소해석을 사용하여 최적의 공정설계에 관한 연구를 수행하였다. 제안된 공정설계규칙 및 유한요소해석 결과를 토대로 4단계의 단조공정을 제시하였고, 폴딩 및 금형으로부터 이탈과 같은 결함을 예측하여 최적의 공정설계를 제안하였다. 또한, 소재의 유동 형상, 변형률 분포, 단조하중 등을 비교 검토하여 블라인드 리벳 몸체의 단조공정의 유용성을 확인하였다. 이들의 결과는 금형 설계 및 공정설계에 유용한 자료로 활용될 것이다.

Reconstruction of cutaneous defects of the nasal tip and alar by two different methods

  • Kim, Yong Hun;Yoon, Hyung Woo;Chung, Seum;Chung, Yoon Kyu
    • 대한두개안면성형외과학회지
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    • 제19권4호
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    • pp.260-263
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    • 2018
  • Background: The alar and nasal tip are important subunits of the nose. Determining the optimal procedure for reconstructing a cutaneous defect in a nasal subunit depends on several factors including size, location, and involvement of deep underlying structures. We treated cutaneous defects after tumor ablation in the alar and nasal tip with a local flap, using an S-shaped design and a modified V-Y advancement flap with a croissant shape. Methods: We analyzed 36 patients with skin tumors who underwent flap coverage after tumor ablation. Rotation flaps were used in 26 cases and croissant-shaped V-Y advancement flaps were used in 10 cases. The primary cause of the defects was skin cancer, except for one benign tumor. Results: The mean patient age was 71 years. The size of the defects ranged from $0.49cm^2$ to $3.5cm^2$. No recurrence of skin cancer was noted and all flaps lasted until the end of follow-up. Partial desquamation of the epidermis was noted in one case. The postoperative appearance for most patients was excellent, objectively and subjectively. Conclusion: For cutaneous defects of up to about $4.0cm^2$ of the alar and nasal tip, local flaps using our methods offered a good cosmetic and therapeutic result. The main advantage of our flaps is the minimal dissection required compared to bilobed and other local flap methods. We believe our flaps are a suitable option for alar and nasal tip reconstruction.

동시 스위칭 환경에서 V\ulcorner/V\ulcorner Pin 수의 최소화를 위한 연구 (A Study of on Minimizing the Number of V\ulcorner/V\ulcorner Pins in Simultaneous Switching Environment)

  • 배윤정;이윤옥;김재하;김병기
    • 한국정보처리학회논문지
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    • 제7권7호
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    • pp.2179-2187
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    • 2000
  • This paper provides a heuristic analysis technique which determines an optimal number of V\ulcorner/V\ulcorner pads meeting allowable Simultaneous Switching Noise(SN) budget, early in the design phase. Until now, in determining the number of V\ulcorner/V\ulcorner pads, designers had to simulate packaging models case by case in the design phase or roughly allocate the power/ground pins in an inaccurate way according to typical design rules. However, due to the high density and frequency trends of IC technologies, the V\ulcorner/V\ulcorner pads allocation method can affect an adverse effect on IC operations, which requires more accurate and efficient methods be devised. Thus, this paper proposes an analytic V\ulcorner/V\ulcorner pads calculation method that gives a practical help for packaging designs early in the design phase. The proposed method is applied to a design example of a 1/8x208 pin plastic quad flat package (PQFP) and the results are verified through simulation using HSPICE.

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