• Title/Summary/Keyword: oil mist

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Air Jet Effect on Performance Improvement of Non-Contact Type Seals for Oil Mist Lubrication Systems (공기분사가 오일미스트 윤활 시스템용 비접촉 시일의 성능 향상에 미치는 영향)

  • Na, Byeong-Cheol;Jeon, Gyeong-Jin;Han, Dong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.9 s.180
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    • pp.2159-2166
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    • 2000
  • Recently, high performance machining center requires special type of sealing mechanism that prevent a leakage of oil jet or oil mist lubrication system. Sealing of oil-air mixture plays important r oles to have an enhanced lubrication for performance machining center. Current work emphasizes on investigations of the air jet effect on the protective collar type labyrinth seal. To improve sealing capabilities of conventional labyrinth seals, air jet is injected against the leakage flow. In this study, an adapted model is introduced to improve sealing capability of conventional non-contact type seals. It has a combined geometry of a protective collar type and an air jet type. Both of a numerical analysis by CFD (Computational Fluid Dynamics) and experimental measurements are carried out to verify sealing improvement. The sealing effects of the leakage clearance and the air jet magnitude aic studied in various parameters. Gas or liquid has been used as a working fluid for most of nori-contact types seals including the labyrinth seal. However, it is more reasonable to regard two-phase flows because oil mist or oil jet are used for high performance spindle's lubrication. In this study, working fluid is regarded as two phases that are mixed flow of oil and air phase. Both of turbulence and compressible flow model are also introduced in a CFD analysis to represent an isentropic process. Estimation of non-leaking property is determined by amount of pressure drop in the leakage path. Results of pressure drop in the experiment match reasonably to those of the simulation by introducing a flow coefficient. Effect of the sealing improvement is explained as decreasing of leakage clearance by air jetting. Thus, sealing effect is improved by amount of air jetting even though clearance becomes larger

Fire Suppression Tests for a Train Using Water Mist Systems (미분무 소화시스템을 이용한 철도차량 실물화재 진압실험)

  • Choi, Byung-Il;Han, Yong-Shik;Do, Kyu-Hyung;Kim, Myung-Bae;Lee, Dong-Chan
    • Fire Science and Engineering
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    • v.23 no.6
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    • pp.57-65
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    • 2009
  • Fire suppression tests are carried out for a train car using water mist systems. Three kinds of fire scenario applied to the real-scale train car are a surface fire representing car combustibles, a oil pool fire pretending an oil spill and a blocked fire for evaluation of space-cooling capacity. Five fixedpressure water mist systems and one self-contained water mist system with nitrogen gas are used for fire suppression experiments. Almost water mist systems can extinguish effectively train car fires, and fire-control capability of the system is seen due to the space cooling.

Evaluation of Machinability of Micro groove by Cutting Environments in High Speed Machining using Ball End Mill (소구경 미세홈 고속가공시 가공환경변화에 따른 가공성 평가)

  • 정연행;이태문;강명창;이득우;김정석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.32-37
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    • 2002
  • High speed machining is one of most effective technologies to improve productivity. It can give great advantage for manufacture of die and Moulds. However, when the high speed machining of materials, especially in machining of micro groove, a severely thermal demage was generated on workpiece and tool. Generally, the cutting fluid is used to improve penetration, lubrication, and cooling effect. In order to rise the performance of lubrication, it contains extreme pressure agents (Cl, S, P). But the environment of work room go bad by those additive Therefore, the compressed chilly air with Oil mist system was developed to replace the conventional cutting fluid system. This paper carried out the tests to evaluate the machinability by the cutting environment in high speed micro groove machining of NAK80 (HRC40). Compressed chilly air with oil mist was ejected on the contact area between cutting edge and workpiece. The effectiveness of this developed compressed chilly air with oil mist system was evaluated in terms of tool life. The results showed that the tool life of carbide tool coated TiAIN with compressed chilly air mist cooling was much longer than with dry and flood coolant when cutting the material.

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Cutting Characteristics of Micro grooving by Cutting Environments in High Speed Machining using Ball End Mill (미세홈 고속가공시 절삭유제 공급방식에 따른 가공성 평가)

  • 배정철;정연행;강명창;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.172-175
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    • 2002
  • High speed machining is one of the most effective technologies to improve productivity. It can give great advantage for manufacture of die and Moulds. However, when machining of micro groove in high speed machining a severely thermal damage was generated on workpiece and cutting tool. Generally, the cutting fluid is used to improve penetration. lubrication. and cooling effect. In order to rise the performance of lubrication. it contains extreme pressure agents (Cl, S, P). But the environment of work room go bad by those additive. Therefore, the compressed chilly air with oil mist system was developed to replace the conventional cutting fluid system. This paper carried out the tests to evaluate the machinability by the cutting environment in high speed micro groove machining of NAK80 (HrC40). Compressed chilly air with oil mist was ejected on the contact area between cutting edge and workpiece. The effect of this developed compressed chilly air with oil mist system was evaluated in terms of tool life. The results showed that the tool lift of carbide tool coated TiAlN with compressed chilly air mist cooling was much longer than that of the dry and flood coolant when cutting the material.

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A Study on the Fire Suppression Characteristics of a Flame Arrester with Water Mist System (미분무 시스템이 장착된 화염방지장치의 화재 진화 특성에 관한 연구)

  • Kim, Hae-Ji;Lee, Kyung-Ro
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.117-124
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    • 2016
  • In this paper, we developed a breather valve with a water mist system for use near an oil storage tank. Our process applied a water mist system to the flame arrester to evaluate the fire suppression characteristics. For the fire suppression evaluation of the water mist system, we evaluated the angle of the nozzle, fire suppression, spray particle size, flashback, fire suppression time, and fire suppression test of antifreeze. Through the fire suppression test, the best fire suppression nozzle used an angle of $140^{\circ}$, and the flashback phenomenon of flame arrester did not occur. The fire suppression time of water mist system time was within three seconds, and the antifreeze was no problem with the fire suppression.

Experiments of Water Mist System Application for Rack Storage (랙크식 창고에 대한 미분무 시스템 적용성 실험)

  • Myoung, Sang-Yup;Kim, Jong-Hoon
    • Journal of the Society of Disaster Information
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    • v.16 no.4
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    • pp.627-637
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    • 2020
  • Purpose: This experimental study was conducted to find out whether a water-mist fire suppression system can be applied to C.E.P., a representative combustible material of a rack storage. Method: First, it was confirmed whether the water-mist fire-extinguishing system used in this experiment was capable of extinguishing oil fires. After that, the C.E.P. boxes were loaded in the same small space as used in the oil fire experiment, and then the experiment was conducted on three scenarios; door opening, door closing, and door closing and increasing the internal load. The scenario was set considering the opening and space size conditions, which are important factors for the water-mist fire suppression. Result: Oil fire suppression tests have shown that fires are well extinguished in both the door open and closed conditions. In case of a fire of C.E.P. boxes in the same space condition as an oil fire, the fire was not extinguished in the door open condition. Fires were extinguished in the case with the door closed condition, but the afterglow was confirmed. Conclusion: In the oil fire suppression test, a water-mist fire suppression system extinguished a fire in both the door open and closed conditions. However, for the C.E.P fire, it was possible to extinguish only under the door closed condition, and there was a possibility of re-ignition.

A study on particle collection efficiency of a low power consumption two-stage electrostatic precipitator for oil mists collection (오일 미스트 포집을 위한 저전력 소비형 2단 전기집진기의 집진효율에 대한 연구)

  • Song, Chi-Sung
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.7
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    • pp.834-843
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    • 2014
  • A two-stage electrostatic precipitator (ESP) using a carbon brush charger and a plate-plate parallel aluminum collector was developed and its application for removal of oil mist aerosols was investigated. Charge number per particle and particle collection efficiency at different applied voltage to the carbon brush charger were measured and compared to those obtained by theoretical calculations. A long-term operation of the ESP during 9 weeks was also performed to evaluate its performance durability for oil mists. Average charge number per mist particle increased with the applied voltage to the charger, and thus the collection efficiency of the mist particles also increased overall at the particle size range of 0.26 - 3 mm. The tendencies of the average charge number per particle and particle collection efficiency obtained from theoretical calculations were considerably consistent with those of the experimental results. Particle collection efficiency of ~99 % at 0.3 mm could be achieved by power consumption of only 0.0033 W/($m^3/h$) at the face velocity of 1 m/s and its collection performance maintained stably during every 8 hr operation per day for 9 weeks with little increase of pressure drop.