• Title/Summary/Keyword: nozzle geometry

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Study of the Geometry and Wettability of Nozzles for Precise Ejection of High Viscous Liquids (고점도 용액 정밀토출을 위한 노즐 직경 및 표면젖음성 특성 연구)

  • Lee, Sanghyun;Bae, Jae Hyeon;Lee, Sangmin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.123-128
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    • 2021
  • Liquid dispensing systems are extensively used in various industries such as display, semiconductor, and battery manufacturing. Of the many types of dispensers, drop-on-demand piezoelectric jetting systems are widely used in semiconductor industries because of their ability to dispense minute volumes with high precision. However, due to the problems of nozzle clogging and undesirable dispensing behavior in these dispensers, which often result in device failure, the use of highly viscous fluids is limited. Accordingly, we studied the behaviors of droplet formation based on changes in viscosity. The effects of surface energy and the inner diameters of needle-type nozzles were also studied. Results showed that nozzles with lower surface energies reduced the ejection volume of droplets when a smaller nozzle diameter (0.21 mm in this study) was applied. These results indicate that the hydrophobic treatment of nozzle surfaces and the use of smaller nozzle diameters are critical factors enabling the use of highly viscous fluids in precision dispensing applications.

The effect of the nozzle exit geometry on the flow characteristics of the free condensing jet

  • Jaewon Myeong;Seungwan Kim;Dehee Kim;Jongtae Kim;Weon Gyu Shin
    • Nuclear Engineering and Technology
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    • v.56 no.7
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    • pp.2545-2556
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    • 2024
  • In the present study, we investigated the velocity distribution, temperature distribution and condensation characteristics of steam jet issuing from four different orifice nozzles with a Reynolds number of approximately 79,000 using the phase Doppler particle analyzer system and a K-type thermocouple. The steam jet discharged from the orifice nozzle has a wider jet width compared to pipe nozzle because of the vena-contracta which can enhance the mixing of steam jet with the ambient air. Therefore, the orifice jet showed less condensation due to its wideness, resulting in small velocity decay rate and large temperature decay rate due to momentum conservation and decreased latent heat release compared to pipe nozzle, respectively. Also, the wider jet width of the orifice jet resulted in larger velocity and temperature spread rate compared to the pipe jet. In addition, the increase in the aspect ratio of the orifice jet led to more condensation and larger velocity spread rate and temperature spread rate due to both the vena-contracta and axis-switching effect, resulting in the increase of jet entrainment.

Characteristics of Supersonic Nozzle and Jet Impingement (초음속 노즐과 벽면 충돌제트의 유동특성)

  • Hong, Seung-Kyu;Lee, Kwang-Seop;Sung, Woong-Je
    • Journal of the Korea Institute of Military Science and Technology
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    • v.4 no.2
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    • pp.256-262
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    • 2001
  • Viscous solutions of supersonic side jet nozzle and supersonic jet impinging on a flat plate are simulated using three-dimensional Navier-Stokes solver. For rapid and abrupt control of a missile in supersonic flight, side jet on a missile body is found to be a useful devise as evidenced by recent missile development at several nations. The magnitude of the side jet and the duration of it decide the level of control of such a missile system. The aerodynamic characteristics of the side jet devise itself are examined in terms of key parameters such as the side jet nozzle geometry, the chamber pressure and temperature. On the other hand, the jet impinging flow structure exhibits such complex nature as shock shell, plate shock and Mach disk depending on the flow parameters. Among others, the dominant parameters are the ratio of the nozzle exit pressure to the ambient pressure and the distance between the nozzle exit plane and the impinging plane. As the plate is placed close to the nozzle, the computed wall pressure at or near the jet center oscillates with large amplitude with respect to the mean value. The amplitude of wall pressure fluctuations subsides as the plate/nozzle distance increases, and the frequency of the wall pressure is estimated on the order of 10.0 KHz. Objectives of this paper are to show accurate simulation of nozzle flow itself and to demonstrate the jet flow structure when the jet interacts with a wall at a close range.

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NOx Reduction in the $10MW_{e}$ Power Boiler by Combustion Improvement (연소개선에 의한 $10MW_{e}$급 발전용 보일러의 NOx 저감)

  • Kim, Tai-Hyeung;Kim, Sung-Chul;Ahn, Kook-Young;Hong, Sung-Sun
    • 한국연소학회:학술대회논문집
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    • 2000.05a
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    • pp.26-34
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    • 2000
  • Geometry change of burner nozzle has influence on fuel atomizing and combustion characteristics. NOx reduction technologies can be divided into two method; Before combustion method(NOx treatment of fuel) and After combustion method(NOx treatment of flue gas). In this study, experiments are carried out using difference nozzle and combustion condition change to reduce NOx in heavy oil fired thermal utility boiler. These methods have advantage like easy application and low installation cost. By this method NOx can be reduced by 18% and maintain CO emission level.

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65nm급 300mm Wafer 세정조 개발을 위한 유동 특성연구

  • Kim, Jin-Tae;Kim, Gwang-Seon;Lee, Seung-Hui;Jeong, Eun-Mi
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2007.06a
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    • pp.174-178
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    • 2007
  • The cleaning process to remove small particles, ions, and other polluted sources is one of the major parts in the recent semiconductor industry because it can cause fatal errors on the quality of the final products. According to the other reports, the major factors of bath's fluid motion are the cleaning method, nozzle, the geometry (of bath, guide and wafer), and the position (of guide and wafer). So to enhance cleaning efficiency in the bath, these factors must be controlled. The purpose of this study is to analyze and visualize fluid motion in the cleaning bath as basic data for designing the nozzle system and finding the process control parameters. For that, we used the general CFD code FLUENT.

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A Study on the Characteristics of an Oscillating Fluidic Atomizer

  • Kim, K.H.;Kiger, K.;Lee, W.
    • Journal of ILASS-Korea
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    • v.11 no.2
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    • pp.105-112
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    • 2006
  • A unique feature of fluidic atomizers is that the nozzle geometry produces a thin capillary Jet which is forced to oscillate on a 2-dimensional plane through the use of a passive feedback mechanism. The objective of the current work is to characterize the influence of the stagnation pressure at the nozzle exit, jet oscillation and stretching on the breakup properties of the capillary ligament. To achieve this, shadow graph technique is used to measure size, shape, velocity and the number density of the droplets as a function of the position within the spray fan. The breakup length, defined as the radial distance from the breakup point, is analyzed as a function of the non-dimensional parameters. Finally, a kinematic model is developed to simulate the breakup of the oscillating jets at low stagnation pressures. Using the existing jet breakup theories, the model is used to predict the size and diameter distribution of the droplets after primary atomization.

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Design Optimization of the Air Nozzle System in the Automatic Car Wash Machine Using Response Surface Method (반응표면기법을 이용한 자동세차기 노즐시스케의 최적설계)

  • Choi, Young-Seok;Kim, Sung;Kim, Seon-Chang
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.357-360
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    • 2006
  • In the present study, the air jet flow characteristics of the dryer in the automatic car wash machine were numerically predicted by commercial CFD code. The effects of the dryer shape and the nozzle width variations on the performance of the automatic car wash machine were discussed. To optimize the geometric parameters, the response surface method(RSM) with CFD was used. Predicted jet velocity distributions for the optimized geometry were compared with experimental data and the comparisons show generally good agreements. Also, the performance of the dryer was improved with the optimized results.

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Supersonic Jet Noise Control via Trailing Edge Modifications

  • Kim, Jin-Hwa;Lee, Seungbae
    • Journal of Mechanical Science and Technology
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    • v.15 no.8
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    • pp.1174-1180
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    • 2001
  • Various experimental data, including mixing areas, cross correlation factors, surface flow patterns on nozzle walls, and far field noise spectra, was used to draw a noise control mechanism in a supersonic jet. In the underexpanded case, mixing of the jet air with ambient air was significantly enhanced as presented before, and mixing noise was also dramatically reduced. Screech tones, in the overexpanded case, were effectively suppressed by trailing edge modifications, although mixing enhancement was not noticeable. From mixing and noise performance of nozzles with modified trailing edges, enhancing mixing through streamwise vortices seems an effective way to reduce mixing noise in the underexpanded flow regime. However, screech tones in the overespanded flow regime is well controlled or suppressed by making shock cells and/or spanwise large scale structures irregular and/or less organized by a proper selection of trailing edges. The noise field in the overexpanded flow regime was greatly affected by the symmetricity of the nozzle exit geometry. In the underexpanded flow regime, the effects of the symmetricity of the nozzle exit on mixing were negligible.

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Study of spray characteristics according to the variation of swirl vane geometry for Fuel oil scrubber nozzles (연료유 스크러버 노즐의 스월베인 구조변화에 따른 분무특성의 수치해석적 연구)

  • Kim, In-Cheol;Lee, Kyung-Woo;Lee, Young-Ho
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2012.06a
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    • pp.203-203
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    • 2012
  • The Recovery facility, the scrubber is a collection device that injects liquid into the gas with the suspended particles using a spray nozzle. The liquid used is generally water. For the development of the design technology of a high efficiency scrubber, the spray characteristics according to the variation of the scrubber nozzle swirl vane was studied.

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Comparison between heavy oil combustion test and numerical analysis of combustion phenomena subject to changes in injection characteristics (분무특성에 따른 중유연소 수치해석의 결과와 실험과의 비교)

  • Lee, S.S.;Kim, H.J;Kim, J.J.;Choi, K.S.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.338-343
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    • 2003
  • Computations were performed to investigate the spray characteristics of the twin fluid nozzle in three stage heavy-oil combustion burner. The burner geometry and flow conditions were provided by a burner company. The goal of the study is to estimate mean droplet size, initial velocity and spread factor of the nozzle through comparison between experiments and numerical analyses. Air stage ratio is 2:4:4 by mass, and O2 in exhaust gas is about 4 % by volume. Here, the agreement between the experiment and numerical analyses is evaluated by NOx generation. Spray characteristics will be linearly interpolated between fuel consumption rate l20L/h and 240 L/h.

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