• 제목/요약/키워드: notch type

검색결과 192건 처리시간 0.026초

반복충격에 의한 한국형 소총의 공이 피로파괴 사례 연구 (Case Study on the Firing Pin Fatigue Destruction of the Korean Rifle by Repeated Impact)

  • 이호준;최시영;신태성;서현수
    • 한국산학기술학회논문지
    • /
    • 제21권5호
    • /
    • pp.648-655
    • /
    • 2020
  • 현대의 자동소총의 공이는 공이치기에 의해 타격을 받아 장전된 탄약의 뇌관을 기폭 시키는 역할을 한다. 이 과정에서 공이는 충격하중을 받게 되며 소총의 수명주기 동안 반복적인 힘을 받게 된다. 소총의 내구도 시험에서 전체의 96.26% 진행 중 공이가 조기에 파손되는 현상이 발생하였다. 이에 따라 원인분석과 재현시험을 통해 파손현상 사례연구를 실시하였다. 파손이 발생한 공이의 파단면을 현미경 및 SEM 분석결과 반복충격에 의해 표면 원주방향 전체에서 균열이 시작해 심부로 피로균열이 발생했다. 반복충격에 의해 균열이 성장하다 마지막에 피로파괴가 발생하였으며, 노치에 의한 것으로 추정되었다. 검증을 위해 원주방향 0.03mm의 노치를 생성한 공이로 재현시험결과 동일한 형태의 파단면을 가지면서 전체 수명의 64.25%에서 파손되었다. 파손사례연구를 위한 노치형태별 재현시험결과 한쪽 측면 노치 0.3mm, 0.5mm의 공이는 각각 65.53%, 50.76%에서, 6개 지점의 노치 0.03mm는 85.65%에서 파손되었다. 마지막으로 표면 거칠기가 거칠고 툴 마크가 육안으로 확인이 가능한 공이는 내구수명을 만족하며 381㎛의 내부균열이 진행되었다. 본 연구를 통해 노치형태별 파손에 대해 고찰하였으며, 반복충격을 받는 부품의 신뢰성 확보를 위해 노치와 표면 거칠기 품질관리가 중요한 것을 알 수 있다.

Fatigue Indicator Sensor의 형상에 따른 균열진전 특성의 비교 연구 (A Comparative Study on the Crack Propagation Characteristics According to the Pre-Notch Shapes of Fatigue Indicator Sensor)

  • 김재현;김슬기;조영근;여승훈;김경수;김성찬;이장현
    • 대한조선학회논문집
    • /
    • 제47권4호
    • /
    • pp.565-572
    • /
    • 2010
  • It is difficult to predict the accurate fatigue life of the ship structure because of load uncertainty and load redistribution at the ship structure members. As one of studies for accurate evaluation and prediction of fatigue life, it is a promising way to detect the crack previously by attaching the Fatigue Indicator Sensor (FIS) at the crack prediction region. In order to predict the fatigue life of the ship structure by using FIS, it is required to know previously the crack propagation characteristics according to pre-notch shapes. In this study, we obtained the stress distribution phase, stress concentration factors and stress intensity factor of various pre-notch shapes through FEA. Additionally, we conducted the fatigue test and obtained the characteristics of crack propagation according to the pre-notch shapes through comparison between the fatigue test and the FEA. Consequently, we classified the pre-notch shape into 3 categories: Long, Medium, and Short life type. On the basis of the numerical and experimental results, the FIS can be developed.

SiC 휘스커 보강 Al 6061 복합재료의 피로균열진전 특성에 관한 기초 연구 (The Basic Study on Fatigue Crack Growth Behavior of SiC Whisker Reinforced Aluminium 6061 Composite Material)

  • 권재도;안정주;김상태
    • 대한기계학회논문집
    • /
    • 제18권9호
    • /
    • pp.2374-2385
    • /
    • 1994
  • SiCw/Al composite material is especially attractive because of their superior specific strength, specific stiffness, corrosion fatigue resistance, creep resistance, and wear resistance compared with the corresponding wrought Al alloy. In this study, Fatigue crack growth behavior and fatigue crack path morphology(FCPM) of SiC whisker reinforced Al 6061 alloy with 25% SiC volume fraction and Al 6061 allay were performed. Result of the fatigue crack growth test sgiwed that fatigue crack growth rate of SiCw/Al 6061 composite was slower than that of Al 6061 matrix therefore it was confirmed that Sic whisker have a excellent fatigue resistance. And Al 6061 matrix had only FCPM perpendicular to loading direction. On the other hand SiCw/Al 6061 composite had three types in fatigue crack path morphology. First type is that both sides FCPM of artificial notch are perpendicular to loading direction. Second type is that a FCPM in artifical notch has slant angle to loading direction and the other side FCPM is perpendicular to loading direction. Third type is that both sides FCPM of notch have slant angle to loading direction. It was considered that this kinds of phenomena were due to non-uniform distribution of SiC whisker and confirmed by SEM observation for fracture mechanism study.

하이브리드 AMB를 포함한 초전도 플라이휠 에너지 저장장치의 실험평가 (Experimental Evaluation of Superconductor Flywheel Energy Storage System with Hybrid Type Active Magnetic Bearing)

  • 이정필;김한근;한상철
    • Progress in Superconductivity
    • /
    • 제13권3호
    • /
    • pp.195-202
    • /
    • 2012
  • In this paper, we designed Active Magnetic Bearing (AMB) for large scale Superconductor Flywheel Energy Storage System (SFESS) and PD controller for AMB. And we experimentally evaluated SFESS including hybrid type AMB. The radial AMB was designed to provide force slew rate that was sufficient for the unbalance disturbances at the maximum operating speed. The thrust AMB is a hybrid type where a permanent magnet carries the weight of the flywheel and an electromagnetic actuator generates the dynamic control force. We evaluated the design performance of the manufactured AMB through comparison of FEM analysis and the results of experimental force measurement. In order to obtain gains of PD controller and design a notch filter, the system identification was performed through measuring frequency response including dynamics for the AMBs, a power amp and a sensor using a sine swept test method after levitating the flywheel. Through measuring the current input of the AMBs and the orbit of a flywheel according to rotational speed, we verified excellent control performance of the AMBs with small amount current for the large scale SFESS.

Using XFEM technique to predict the damage of unidirectional CFRP composite notched under tensile load

  • Benzaama, A.;Mokhtari, M.;Benzaama, H.;Gouasmi, S.;Tamine, T.
    • Advances in aircraft and spacecraft science
    • /
    • 제5권1호
    • /
    • pp.129-139
    • /
    • 2018
  • The composite materials are widely used in aircraft structures. Their relative rigidity/weight gives them an important advantage over the metal structures. The objective of this work is to analyze by the finite element method the mechanical behavior of composite plate type notched with various forms under tensile load. Two basic parameters were taken into consideration. The first, the form of the notch in order to see its effect on the stress and the failure load. The second, we studied the influence of the locale orientation of fiber around the plate's notch. These parameters are studied in order to see their effects on the distribution stress and failure load of the plate. The calculation of the failure load is determined numerically with the numerical code ABAQUS using the XFEM (extended Finite Element Modeling) based on the fracture mechanics. The result shows clearly that it is important to optimize the effect of fiber orientation around the notch.

DEM analysis of the anisotropy effects on the failure mechanism of the layered concretes' specimens with internal notches

  • Jinwei Fu;Vahab Sarfarazi;Hadi Haeri;Mohammad Fatehi Marji
    • Computers and Concrete
    • /
    • 제33권6호
    • /
    • pp.659-670
    • /
    • 2024
  • The mechanical behaviour of layered concrete samples containing an internal crack was numerically studied by modelling the geo-mechanical specimens in the particle flow code in two dimensions (PFC2D). The numerical modelling software was calibrated with the experimental results of the Brazilian tensile strengths gained from the laboratory disc-type specimens. Then, the samples with the bedding layers and internal notch were numerically simulated with PFC2D under uniaxial compressive loading. In each specimen, the layers' thickness was 10 mm but the layer's inclination angle was changed to 0°, 30°, 60°, 90°, 120° and 150°. Of course, the layers'interfaces are considered to have very low strengths. The internal notch was kept at 3 cm in length however, its inclination angle was changed to 0°, 40°, 60° and 90°. Therefore, a total, of 24 numerical models were made to study the failure mechanism of the layered concrete samples. Considering these results, it has been concluded that the inclination angles of both internal crack and bedding layers affect the failure mechanism and uniaxial compressive strength of the concrete.

Design of Thomson Scattering System Using VPH Grating for Plasma Processing

  • Joa, Sang-Beom;Ko, Min-Guk;Kang, In-Je;Yang, Jong-Keun;Yu, Yong-Hun;Lee, Heon-Ju
    • 한국진공학회:학술대회논문집
    • /
    • 한국진공학회 2013년도 제44회 동계 정기학술대회 초록집
    • /
    • pp.525-525
    • /
    • 2013
  • Low temperature plasma diagnosis is one of the big issues in laboratory scale or processing industry. One of the most powerful techniques of plasma diagnostics is the use of the scattering of electromagnetic radiation from the plasma. Electron temperature and density are important parameters for understanding the information of plasmas in the plasma processing industry. Laser scattering experiments on plasma can provide a substantial amount of information about plasma parameters such as the electron density ne, the electron temperature Te, and the neutral density nn and temperature Tn. Thomson scattering spectroscopy is used several method, in accordance with detector type. Commonly, Thomson scattering is used several notch filter to separate expanded wavelength. Since using a spectrometer with surface relief grating or notch filter, the system of the measurement will be complicated and bigger. In this study, using VPHG (Volume Phase Holographic Grating) in order to install the simple and cheap system. VPHG has the advantage of the system installation, because it can be Transmission Type. The diffraction efficiency and dispersion angle of VPHG is higher than the surface relief grating relatively. For a wavelength and bandwidth selection, Using a slit or mask to select a rejection wavelength instead of notch filter.

  • PDF

Tensile and impact toughness properties of various regions of dissimilar joints of nuclear grade steels

  • Karthick, K.;Malarvizhi, S.;Balasubramanian, V.;Krishnan, S.A.;Sasikala, G.;Albert, Shaju K.
    • Nuclear Engineering and Technology
    • /
    • 제50권1호
    • /
    • pp.116-125
    • /
    • 2018
  • Modified 9Cr-1Mo ferritic steel is a preferred material for steam generators in nuclear power plants for their creep strength and good corrosion resistance. Austenitic stainless steels, such as type 316LN, are used in the high temperature segments such as reactor pressure vessels and primary piping systems. So, the dissimilar joints between these materials are inevitable. In this investigation, dissimilar joints were fabricated by the Shielded Metal Arc Welding (SMAW) process with Inconel 82/182 filler metals. The notch tensile properties and Charpy V-notch impact toughness properties of various regions of dissimilar metal weld joints (DMWJs) were evaluated as per the standards. The microhardness distribution across the DMWJs was recorded. Microstructural features of different regions were characterized by optical and scanning electron microscopy. Inhomogeneous notch tensile properties were observed across the DMWJs. Impact toughness values of various regions of the DMWJs were slightly higher than the prescribed value. Formation of a carbon-enriched hard zone at the interface between the ferritic steel and the buttering material enhanced the notch tensile properties of the heat-affected-zone (HAZ) of P91. The complex microstructure developed at the interfaces of the DMWJs was the reason for inhomogeneous mechanical properties.

CrMoV 터빈로터강에서 모의 열영향부 시험편을 이용한 재열균열 민감도평가 (Evaluation of Reheat Cracking Susceptibility with Simulated Heat Affected Zones in Cr-Mo-V Turbine Rotor Steel)

  • 김광수
    • Journal of Welding and Joining
    • /
    • 제13권1호
    • /
    • pp.89-102
    • /
    • 1995
  • The evaluation of reheat cracking susceptibility in CrMoV turbine rotor steel was performed using thermally simulated heat affected zones. The examinations were carried out in terms of microstructural characterization, microhardness measurement and a Charpy type notch opening three point bend test. It was found that reheat cracking susceptibility increased as the peak temperature increased. This effect was due to the combined effects of the carbide dissolution and unrestricted grain growth at 1350.deg. C peak temperature. Reheat cracking susceptibility was estimated based on microhardness measurement and prior austenite grain size. It was established that for this particular material, reheat cracking in coarse grained heat affected zone can be eliminated if the microhardness is below about 360DPH and the grain size is below about 30.mu.m. It is evident that reheat cracking susceptibility can be eliminated or reduced by carefully controlling the welding parameters such that a refined structure is produced in the coarse grained heat affected zone.

  • PDF

노치형 웨이퍼 정렬기 개발에 관한 연구 (A Study on the Development of Wafer Notch Aligner)

  • 나원식
    • 한국항행학회논문지
    • /
    • 제13권3호
    • /
    • pp.412-418
    • /
    • 2009
  • 본 논문에서는 노치형 웨이퍼 20~25개를 일련번호가 같은 위치에 자동으로 정렬이 되도록 하여 반도체 공정 전, 후 감지기에 의해 웨이퍼의 공정상태 파악을 용이하게 하는 시스템 개발 및 정확하게 노치를 정렬하는 보정 알고리즘, 스테핑 모터 제어 알고리즘을 제안하였다. 웨이퍼 회전 시 표면 재질이 적당한 마찰 계수를 가지며 웨이퍼의 회전으로 파티클(Particle)이 발생하지 않는 소재를 사용하여 발생을 최소화 시킬 수 있었다. 또한 미끄럼 방지를 위한 기구설계 기술을 개발하였고, 수학적 검증을 통한 성능평가를 실시하였다. 본 연구 개발 시스템은 반도체 공정 진행 중 웨이퍼의 오염 방지로 반도체 수율을 향상 시킬 수 있으며, 향후 450mm 이상의 대형 웨이퍼 생성 시에도 탄력적으로 적용 할 수 있다.

  • PDF