• Transactions of the Korean hydrogen and new energy society
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• v.20 no.5
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• pp.439-446
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• 2009

This paper investigates the dehydration and RDF (Refuse Derived Fuel) production of organic wastes, livestock manure and sewerage sludge with pressurized hydrothermal treatment process. The renewable technology for the organic wastes must involve short treatment time required, reusable energy source, anti-odor and viruses, low cost for the treatment, and well-fertilization. The pressurized hydrothermal treatment process promotes to evaporate moisture in the waste after being shortly treated in a reactor, which uses steam and heat supplied by an external boiler. By the pressurized steam, the cell walls of the waste break and effectively release the internal moisture. Then, the dried waste can be mixed with waste vinyls to produce RDF with a higher heating value as high as 6,700 kcal/kg.

• Proceedings of the IEEK Conference
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• 2001.10a
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• pp.9-18
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• 2001

1. EAF Dust in Japan - Generation and Characteristics. The quantity of dust generated from EAF shops in Japan was estimated to be 520,000 tons/year in 1999. Extremely fine dust (or fume) is formed in the EAF by metal vaporization. Its characteristics such as chemical compositions, phases, particle size, leaching of heavy metal are mentioned. 2. EAF Dust Treatment Methods in Japan. In 1999, 61% of EAF dust was treated by regional zinc recovery processing routes, 25% went to landfill disposal, 4% was reused as cement material, and 10% was treated by on-site processing routes. The problems of EAF dust treatment methods in Japan are: (1) very high treatment cost, and (2) heavy environmental load (leaching of heavy metal, emission of dioxins, depletion of disposal sites, etc). It has been much hoped for that new dust management technology would be developed. 3. New technology of EAF dust treatment in Japan. In Japan, some new technologies of EAF dust treatment have been developed, and some others are in the developing stages. Following five processes are mentioned:. (1) Smelting reduction process by Kawasaki Steel, (2) DSM process by Daido Steel, (3) VHR process by Aichi Steel, (4) On-site dust direct recycling technology, and (5) Process technology of direct separation and recovery of iron and zinc metals contained in high temperature EAF off gas by the Japan Research and Development Center fur Metals.

• Proceedings of the IEEK Conference
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• 2001.10a
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• pp.711-714
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• 2001

A new technology to make fluoride gas such as NF$_3$contained in the exhaust gas from semiconductor manufacturing plants convert directly into a harmless substance have been established and new concept on the disposal treatment of global warming gases were presented. Experimental results verify that the chemical reactions can be take place at substantially lower temperature of 80-40$0^{\circ}C$ as compared with the combustion treatment method. Reaction product is mainly metal fluoride which is a harmless and a valuable chemical material as one of new resources. The other favorable characteristics are that the continuous treatment is possible at a low temperature under atmospheric pressure. Furthermore this process is compact, easily controllable and safely operable at low running cost. This paper concerns with a new harmless disposal treatment of toxic global warming gas.

• Journal of the Korean Society of Industry Convergence
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• v.5 no.3
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• pp.213-218
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• 2002

Total nitrogen is a major pollutant which mostly causes eutrophication and red tide. Wastewater effluent from printing of cotton-viscose rayon containing high concentrations of total nitrogen can not be effectively treated with a typical biological treatment process. This paper provides a new treatment process and experimental results for the removal of high strength nitrogen from dyeing wastewater. The optimum conditions of air stripping for the removal of total nitrogen include around pH 12, temperature $60^{\circ}C$ with 60 minutes of stripping time. In case of a filtration-air stripping process, an initial level ($500mg/{\ell}$) of total nitrogen was significantly reduced to below $60mg/{\ell}$. Deconite was synthesised for further decomposition of organic nitrogen. Thus, a filtration-decomposition-air stripping process was possibly achieved, by which a high level ($900mg/{\ell}$) of total nitrogen was effectively removed to below $60mg/{\ell}$ P. Finally, a continuous new process for the removal of total nitrogen is proposed and confirmed, based on batch experimental results, and its process validity is further discussed throughout.

• Progress in Superconductivity and Cryogenics
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• v.23 no.3
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• pp.20-25
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• 2021

Milking parlor wastewater contains high concentration suspended solid (SS), nitrogen, and/or phosphate as well as organic compounds. A new biological wastewater process by magnetic separation, magnetic activated sludge (MAS) process, was applied to milking parlor wastewater treatment process. A three step wastewater treatment process of coagulation sedimentation / ammonia stripping (C/S), magnetic activated sludge process and contact oxidation (CO) was proposed for removal of these pollutants. First step, C/S process recovered 96% TN and 96% PO₄^3--P as resource for fertilizer from the wastewater. 81% biochemical oxygen demand (BOD) in wastewater was removed after MAS process. As a results, all pollutant concentrations satisfied Japanese effluent standards. Most of residual BOD and SS were removed by the CO process. It was estimated that the proposed process could reduce the process space to 1/7.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10b
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• pp.80-85
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• 2003

This research represents enhancement of forgeability of SNCM522H steel. Output Shaft (OP Shaft) has been used as a subject for the study. OP Shaft is used as component of power train for automobiles. To develop I pass cold forging process instead of existing 2 pass process for OP Shaft, studies in terms of process design and heat treatment were performed. To verify the new process, CAE simulations were performed. And hardness test, microstructural analysis and tensile tests after heat treatment were carried out to evaluate the validity of proposed heat treatment cycle. The 2 pass forging process could be reduced as 1 pass process through improvement of process and heat treatment cycle.

• Transactions of Materials Processing
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• v.12 no.5
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• pp.473-478
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• 2003

This study presents the enhancement of forgeability of SNCM522H materials. Target parts are output shaft(OP shaft) used as components of power train for automobiles. To carry out cold forging process of OP shaft by 1 pass instead of existing 2 pass process, studies in terms of process design and heat treatment were performed. To introduce the new process, the finite element method was accomplished, and to assess the validity of proposed heat treatment cycle, several experiments(hardness test, observation of optical microstructures, tensile test) were carried out. The 2Pass forging process could be reduced as lPass process through improvement of process and heat treatment technology and that would give cost reduction.

• Transactions of Materials Processing
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• v.15 no.8 s.89
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• pp.562-567
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• 2006

Micro-alloyed steel or heat-treatment-free used in clean technology have been replacing for conventional quenched-and-tempered structural steels since the micro-alloyed forging steel was developed in early 1970s in Germany for saving money of heat treatment, simplified process, short delivery and good productivity. In this paper, ball stud assembled in steering system for automobile was selected to compare conventional process making heat treatment with new process using high strength micro-alloyed steel without heat treatment. The conventional process for ball stud was composed of a total of 6 steps including upsetting, forward extrusion, machining, burnishing and tread rolling with heat treatment and shot blasting. As opposed to conventional process, newly proposed process for ball stud using the clean technology without heat treatment is simplified such as forward extrusion, heading, upsetting, forming having a flange shape and tread rolling. Also net shape forming process to achieve specified process not to include machined step fur manufacturing the ball stud was applied to newly simplified process since micro-alloyed steel is difficult to be formed.

• Membrane and Water Treatment
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• v.1 no.4
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• pp.283-296
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• 2010

During the disinfection of potable water, humic substances present in the solution react with chlorine to form potential carcinogenic compounds. This study evaluates the feasibility of using a submerged membrane photocatalysis reactor (SMPR) process for treatment of humic substances through the characterization of both organic removal efficiency and membrane hydraulic performance. A simple SMPR was operated and led to the removal of up to 83% of the polluting humic matters. Temporal rates of organic removal and membrane fouling were found to decrease with filtration time. Using tighter membrane in the hybrid process resulted in not only higher organic removal, but also more significant membrane fouling. Under the experimental conditions tested, optimum $TiO_2$ concentration for humic removal was found to be 0.6 g/L, and increasing initial pollutant concentration expectedly resulted in a more substantial membrane fouling. The importance of the influent nature and pollutant characteristics in this type of treatment was also assessed as various water sources were tested (model humic acid solution vs. local water containing natural organic matters). Results from this study revealed the promising nature of the SMPR process as an alternative technique for organic removal in the existing water treatment system.

• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2008.10a
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• pp.47-48
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• 2008

New scouring agent which was stable up to 50% NaOH 350g/l has been developed for simultaneous CPB/silket treatment of N/C union fabric. The physical and dyeing properties of N/C union fabric treated with new scouring agent were measured. Fabric scoured and Mercerized by one bath CPB/silket process showed almost the same degree of Mercerization and K/S value with two bath process.