• Title/Summary/Keyword: natural gas liquefaction process

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Performance Improvement on the Re-Liquefaction System of Ethylene Carrier using Low-Global Warming Potential Refrigerants (Low - Global Warming Potential 냉매를 이용한 에틸렌 수송선의 재액화 시스템 성능개선)

  • Ha, Seong-Yong;Choi, Jung-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.5
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    • pp.415-420
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    • 2018
  • The development of sail gas has increased the production of ethane as well as natural gas. The decline in the market price for ethane has led to a change in the petroleum-based ethylene production process into an ethane-based ethylene production process and an increase in the ethane/ethylene trade volume. Large-scale ethane/ethylene carrier have been needed due to an increase in long-distance trade from the US, and cargo type change have leaded to consider a liquefaction process to re-liquefy Boil-Off gas generated during the voyage. In this paper, the liquefaction system of Liquefied Ethane Gas carrier was evaluated with Low-GWP (Low-Global Warming Potential) refrigerant and process parameters, Boil-Off Gas pressure and expansion valve outlet pressure, were optimized. Low-GWP refrigerants were propane (R290), propylene(R1270), carbon dioxide(R744) was considered at two type of liquefaction process such as Linde and cascade cycle. The results show that the optimal pressure point depends on the individual refrigerant and the highest liquefaction efficiency of carbon dioxide (R744) - propane (R290) refrigerant.

A Study of Mixed Refrigerant Process Control in Liquefied Natural Gas Process using Dynamic Simulation (동적 모사를 이용한 천연가스 액화 공정에서 혼합냉매 공정 제어 연구)

  • Lee, Jae Yong;Park, Chan-Cook
    • Journal of the Korean Institute of Gas
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    • v.19 no.6
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    • pp.99-104
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    • 2015
  • Today the most efficient way to transport the natural gas is carried via the liquid. In order to liquefy the natural gas to be cooled to $-160^{\circ}C$ or less. Cooling method has a number of different ways. In this paper, we studied control method for the representative liquefaction process, C3MR. Natural gas liquefaction control is a tool that can maintain the quality of natural gas is a means to ensure stable operation. Analyzing the C3MR process, and select the control parameters for the control valve. We find control structure for mixed refrigerant cycle through the step response. A control result obtained through the dynamic simulation arbitrarily given a disturbance was found to maintain a steady-state results.

Design and Analysis of Hydrogen Production and Liquefaction Process by Using Liquefied Natural Gas (액화천연가스(LNG)를 사용한 수소 생산 및 액화 공정 개발)

  • Noh, Wonjun;Park, Sihwan;Lee, Inkyu
    • Korean Chemical Engineering Research
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    • v.59 no.2
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    • pp.200-208
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    • 2021
  • Compare to the gaseous hydrogen, liquid hydrogen has various advantages: easy to transport, high energy density, and low risk of explosion. However, the hydrogen liquefaction process is highly energy intensive because it requires lots of energy for refrigeration. On the other hand, the cold energy of the liquefied natural gas (LNG) is wasted during the regasification. It means there are opportunities to improve the energy efficiency of the hydrogen liquefaction process by recovering wasted LNG cold energy. In addition, hydrogen production by natural gas reforming is one of the most economical ways, thus LNG can be used as a raw material for hydrogen production. In this study, a novel hydrogen production and liquefaction process is proposed by using LNG as a raw material as well as a cold source. To develop this process, the hydrogen liquefaction process using hydrocarbon mixed refrigerant and the helium-neon refrigerant is selected as a base case design. The proposed design is developed by applying LNG as a cold source for the hydrogen precooling. The performance of the proposed process is analyzed in terms of energy consumption and exergy efficiency, and it is compared with the base case design. As the result, the proposed design shows 17.9% of energy reduction and 11.2% of exergy efficiency improvement compare to the base case design.

The pressure drop characteristics in LNG heat exchanger of cryogenic cascade refrigeration cycle (초저온 캐스케이드 냉동사이클의 LNG 열교환기 압력강하 특성)

  • Yoon, J.I.;Choi, K.H.;Kwag, J.W.;Son, C.H.;Baek, S.M.
    • 한국태양에너지학회:학술대회논문집
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    • 2012.03a
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    • pp.376-381
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    • 2012
  • Natural gas is converted in to LNG by chilling and liquefying the gas to the temperature of $-162^{\circ}C$, when liquefied, the volume of natural gas is reduced to 1/600th of its standard volume. This gives LNG the advantage in transportation. The pressure dorp of the cascade liquefaction cycle was investigated and simulated using HYSYS software. The simulation results showed that the pressure drop in the LNG heat exchanger is set to 50 kPa considering the increase in the compressor work of cryogenic cascade liquefaction cycle.

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Experimental Study on Optimal Generation of Methane Hydrate (가스하이드레이트 생성조건 최적화에 관한 실험적 연구)

  • Yoon, Seok-Ho;Lee, Jung-Ho;Lee, Kong-Hoon;Park, Sang-Jin
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1317-1321
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    • 2009
  • Natural gas liquefaction plant and LNG carrier needs large capital investment. Therefore a lot of small or middle scale natural gas fields aren't developed due to poor profitability. If natural gas is made to gas hydrate instead of liquefaction, developing small-scale natural gas field can be profitable because building cost of gas hydrate plant and carrier are economical. Because the process of making gas hydrate consumes much energy, the gas hydrate formation process has to be optimized for energy consumption. In this study, gas hydrate formation process was investigated experimentally. Experimental apparatus consists of reactor, pressure regulator, chiller, and magnetic stirrer. 99.95% methane was used to make gas hydrate. Tests were conducted at variable pressure and temperature condition.

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Gas Hydrate Supply Chain analyses of economy for the natural gas transportation (천연가스 수송을 위한 Gas Hydrate Supply Chain의 경제성 분석)

  • Kim, Cheoulho;Lee, Jaeik;Jeong, Taeseok
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.151.1-151.1
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    • 2010
  • Natural gas hydrates (NGH) provide 170 gas volumes per unit volume of the medium and are easier to make with moderate pressure and temperature (40 bar at 3 C). Once they form, their preservation temperature is 20 C at 1 bar, which is much milder than the LNG preservation. In case of using the NGH, The small and medium sized gas well has advantages for development because of NGH's these characteristics. According to the cost evaluation report of Gudmundsson in Norway and the research of MES in Japan, the gas well that uses the NGH has a cost saving effect about 10~20% compared LNG. The effect depends on distance and production. However, cost saving and efficiency of liquefaction process is increased by the development of LNG liquefaction technology. Therefore, these factors have to be reflected in economic analysis. The purpose of this research is to compare the cost of Gas Supply Chain according to the transport type, distance and gas reserves. Especially, we consider not only the cost of facility but also the total cost (production cost, transport cost, etc).

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Process Simulation of the BOG Re-Liquefaction system for a Floating LNG Power Plant using Commercial Process Simulation Program (상용 공정시뮬레이션 프로그램을 이용한 부유식 LNG 발전설비의 BOG 회수시스템 공정모사)

  • Seo, Ju-Wan;Yoo, Seung-Yeol;Lee, Jae-Chul;Kim, Young-Hun;Lee, Soon-Sup
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.26 no.6
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    • pp.732-741
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    • 2020
  • Environmental regulations have recently been strengthened. Consequently, floating LNG(Liquefied Natural Gas) power plants are being developed, which are new power generation plants that generate electricity by utilizing LNG. A floating LNG power plant generates BOG(Boil-Off Gas) during its operation, and the system design of such a plant should be capable of removing or re-liquefying BOG. However, the design of an offshore plant differs according to the marine requirements. Hence, a process simulation model of the BOG re-liquefaction system is needed, which can be continuously modified to avoid designing the floating LNG power plant through trial and error. In this paper, to develop a model appropriate for the floating LNG power plant, a commercial process simulation program was employed. Depending on the presence of refrigerants, various BOG re-liquefaction systems were modeled for comparing and analyzing the re-liquefaction rates and liquid points of BOG. Consequently, the BOG re-liquefaction system model incorporating nitrogen refrigerants is proposed as the re-liquefaction system model for the floating LNG power plant.

Case Studies for SMR Natural Gas Liquefaction Plant by Capacity in Small Scale Gas Wells through Cost Analysis (소규모 가스전 규모에 따른 SMR 천연가스 액화 플랜트 용량별 비용 분석 사례연구)

  • Lee, Inkyu;Cho, Seungsik;Lee, Seungjun;Moon, Il
    • Journal of the Korean Institute of Gas
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    • v.20 no.3
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    • pp.46-51
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    • 2016
  • Natural gas liquefaction process which spends a huge amount energy is operated under cryogenic conditions. Thus, many researchers have studied on minimizing energy consumption of LNG plant. However, a few studied for cost optimization have performed. This study focused on the cost analysis for the single mixed refrigerant (SMR) process, one of the simplest natural gas liquefaction process, which has different capacity. The process capacity is increased from 1 million ton per annum (MTPA) to 2.5 MTPA by 0.5 MTPA steps. According to the increase of plant size, only flow rate of natural gas and mixed refrigerant are increased and other operating conditions are fixed. Aspen Economic Evaluator(v.8.7) is used for the cost analysis and six tenths factor rule is applied to obtain multi stream heat exchanger cost data which is not supplied by Aspen Economic Evaluator. Moreover, the optimal plant sizes for different sizes of gas wells are found as the result of applying plant cost to small scale gas wells, 20 million ton (MT), 40 MT, and 80 MT. Through this cost analysis, the foundation is built to optimize LNG plant in terms of the cost.

Characteristics of Cryogenic Cascade Refrigeration Cycle for Liquefaction of Natural Gas with the Pressure Drop of Heat Exchanger (LNG 열교환기의 압력강하에 따른 천연가스 액화용 초저온 캐스케이드 냉동사이클 특성)

  • Yoon, Jung-In;Choi, Kwang-Hwan;Son, Chang-Hyo;Kwag, Jin-Woo;Baek, Seung-Moon
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.6
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    • pp.756-761
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    • 2012
  • Natural gas is converted in to LNG by chilling and liquefying the gas to the temperature of $-162^{\circ}C$, when liquefied, the volume of natural gas is reduced to 1/600 of its standard volume. This gives LNG the advantage in transportation. In this study, the effects of the pressure drop of refrigerant and natural gas in the LNG heat exchanger of cryogenic cascade refrigeration cycle were investigated and then the design criteria for the pressure drop of refrigerant and natural gas of the LNG heat exchanger were proposed. The pressure drop of the cascade liquefaction cycle was investigated and simulated using HYSYS software. The simulation results showed that the pressure drop in the LNG heat exchanger is set to 50 kPa considering the increase in the compressor work and COP of cryogenic cascade liquefaction cycle.

A Study on the Superstructure Optimization of LNG Liquefaction Process (LNG 액화공정 초구조 모델 최적화 연구)

  • Son, Heechang;Lim, Youngsub
    • Journal of the Korean Institute of Gas
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    • v.24 no.1
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    • pp.1-9
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    • 2020
  • Because the expenditure of LNG liquefaction processes are high in a LNG project, it is very important to find a suitable liquefaction process model and optimal operating conditions for a project. Various configurations of LNG liquefaction processes have been suggested, and therefore it takes a lot of time and manpower to compare all of these models in order to select an appropriate liquefaction process for a project. A superstructure model can include multiple options in one model and can contribute to decide the best configuration and operating conditions at the same time. This study developed a superstructure model including multiple process options for SMR (Single Mixed Refrigerant) liquefaction process and optimized it. The results showed that the optimization results of the superstructure model have similar values with optimization results of the separate SMR model.