• 한국산학기술학회논문지
• /
• 제18권3호
• /
• pp.49-55
• /
• 2017

대부분의 모터 케이스는 방수기능과동심도, 직각도 품질 등이 우수한딥드로잉 제품을 채택하고 있으며 그외 방수기능이 필요없는 블로우모터, 시트모터 등 실내에 장착되는 모터 케이스는 멀티포밍 제조방법을 채택하고 있다. 딥드로잉 공정은 드로잉 성형, 트리밍 및 피어싱 등 약 12공정을 소화할수 있는 고가의 트랜스퍼 프레스가 필요하다. 하지만 멀티포밍 공법은 멀티포밍기 1대 또는 멀티포밍기 1대와 프레스 1대의 구성으로 이루어지기 때문에 저렴한 투자로도 완제품 생산이 가능하다. 멀티포밍기는 대부분 수입이 되는 고가설비 이고 국내 중소기업이 개발한 굽힘/전단가공 일체형 멀티포밍기는 생산원가를 줄이는데 부족하여 굽힘/전단 분리형 멀티포밍기를 본 연구를 통해 개발하였다. 일체형 멀티포밍기는 비교적 얇고 작은소형 제품을 제한적인 작업 방법으로 사용된다. 크고 소재가 두꺼운 제품은 전단 하중이 높아 단발 크랭크 프레스를 이용하고 블랭킹 후 멀티포밍기로 이동 작업자가 수작업으로 소재를 공급한다. 멀티포밍기에서 벤딩 작업이 이루어지면 다시 프레스로 이송해 치수를 교정한다. 이러한 작업공정 분산은 생산성 저하, 품질이슈 및 과도한 인원 투입으로 원가경쟁력 저하를 가져왔다 이에 굽힘/전단가공 공정분리와 설비자동화를 통하여 안정되고 원가가 절감되는 생산체계를 갖추고자 하는게 본 연구의 목적이다.

• 한국해양공학회지
• /
• 제22권6호
• /
• pp.75-82
• /
• 2008

Flame bending has been extensively used in the shipbuilding industry for hull plate forming In flame bending it is difficult to obtain the desired shape because the residual deformation dependson the complex temperature distribution and the thermal plastic strain. Mechanical bending such as reconfigurable press forming multi-point press forming or die-less forming has been found to improve the automation of hull plateforming because it can more accurately control the desired shape than line heating. Multi-point forming is a process in which external forces are used to form metal work-pieces. Therefore it can be a flexible and efficient forming technique. This paper presents an optimal approach to determining the press-stroke for multi-point press forming of curved shapes. An integrated configuration of Finite element analysis (FEA) and spring-back compensation algorithm is developed to calculate the strokes of the multi-point press. Not only spring-back is modeled by elastic plastic shell elements but also an iterative algorithm to compensate the spring-back is applied to adjust the amount of pressing stroke. An iterative displacement adjustment (IDA) method is applied by integration of the FEA procedure and the spring-back compensation work. Shape deviation between the desired surface and deform￡d plate is minimized by the IDA algorithm.

• 한국해양공학회:학술대회논문집
• /
• 한국해양공학회 2001년도 추계학술대회 논문집
• /
• pp.253-257
• /
• 2001

This study reveals the sheet metal working with multi-forming type ultra precision process. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die material, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multi-forming ultra precision progressive die as a bending and drawing working of multi-stage and performed through the try out for thin sheet metal. This part I of papers related to the analysis of production part and strip process layout design through the metal forming simulation by DEFORM and IDEAS.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2004년도 춘계학술대회 논문집
• /
• pp.66-69
• /
• 2004

A new concept of multi-point dieless elasto-forming method has been developed to make various shape of curved surface without conventional dies. The developed dieless elasto-forming system consists of discrete punches controlled by servo motors and various kinds of elastomers(rubber and foam). To predict optimal position of punch elements, DTF(deformation transfer function) was introduced, and FEM analysis was carried out. The optimal arrangement of elastomer was selected considering characteristics of each elastomer, and a desired concave shape was formed. The experimental results were consistent with the numerical ones.

• 소성∙가공
• /
• 제27권4호
• /
• pp.236-243
• /
• 2018

A multi-point forming die (MPFD), which has been used for producing curved plates, is capable of forming various curved plates with just one MPFD. However, in real industries, an MPFD is difficult to be adopted since the structural properties, punch strength, elastic recovery correction and dimensional accuracy become problems. In order to overcome these problems, the hot multi-point forming die (HMPFD) was proposed in this study. This HMPFD commonly provide more less spring-back and forming load than conventional MPFD. Nevertheless, this process is very difficult to form the curved plate, because the final curved shape of the plate depends on many process variables such as the punch/nozzle arrangement (height and distance), the radius of punch, contact conditions between plate and punch. In this study, the forming characteristics of HMPFD and conventional MPFD are compared with each other through the finite element analysis.

• 한국기계가공학회지
• /
• 제11권6호
• /
• pp.9-15
• /
• 2012

Vibrational film has been more employed in ear-phones or small type of speakers along with a wide use of portable multi-media equipments such as MP3 and MP4. However, the current hand work production process of diaphragms is inefficient. In this study, a die-and-mold and a single production forming machine are developed, and they result in a multi-production forming machine. The multi-production forming machine consists primarily of a film feeding unit and an unwinding unit. A vacuum suction device provides the film feeding unit, while the unwinding unit is obtained using an appropriate damper. The advantage of the developed single production forming machine is shown according to a proper voice test.

• 소성∙가공
• /
• 제30권1호
• /
• pp.27-34
• /
• 2021

In this study, response surface method (RSM) was used in modeling and multi-objective optimization of the parameters of AA5052-H32 in incremental sheet forming (ISF). The goals of optimization were the maximum forming angle, minimum thickness reduction, and minimum surface roughness, with varying values in response to changes in production process parameters, such as tool diameter, tool spindle speed, step depth, and tool feed rate. A Box-Behnken experimental design (BBD) was used to develop an RSM model for modeling the variations in the forming angle, thickness reduction, and surface roughness in response to variations in process parameters. Subsequently, the RSM model was used as the fitness function for multi-objective optimization of the ISF process based on experimental design. The results showed that RSM can be effectively used to control the forming angle, thickness reduction, and surface roughness.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2009년도 추계학술대회 논문집
• /
• pp.254-258
• /
• 2009

In this paper, the low frequency vibration forming system is developed for micro-patterns formation on the metal substrate. many researchers have studied about micro-forming technologies such as micro deep drawing, press forming, forging, extrusion etc. for the formation of precise micro-patterns on the surface of metal substrates, multi-step forming process must be used to improve qualifies of the deformed patterns. Since the low frequency vibration forming system could easily deform the surface of metal substrates, several steps of multi-step forming process should be removed by using the low frequency vibration forming system. In order to find optimal process conditions, we have carried out low frequency vibration forming process with varying the vibration frequency from 110Hz to 500Hz.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2010년도 추계학술대회 논문집
• /
• pp.613-614
• /
• 2010

• 대한기계학회논문집A
• /
• 제36권3호
• /
• pp.283-288
• /
• 2012

자동차 부품의 경량화를 위해서 초고강도강의 사용이 확대됨에 따라 판재성형 공정에서 초고강도 강판의 스프링백 제어의 중요성이 점차로 확대되고 있다. 본 연구에서는 초고강도 소재를 사용한 U 형채널 부품의 성형을 위해서 사용되는 다단공정에서 공정 변수들이 스프링백에 미치는 영향에 대하여 검토하였다. 해석을 위해서는 유한요소법이 사용되었으며, 주요 공정 변수는 공정수, 금형 각도, 금형 반경, 펀치성형방향이다. 단공정에 비해서 다단공정이 스프링백을 아주 효과적으로 제어할 수 있었으며, 금형반경과 펀치성형방향의 각도가 작을수록 스프링백 제어에 효과적이었다. 그러나 금형 각도의 영향은 크지 않았다.