• 제목/요약/키워드: monitoring and maintenance system

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수력발전소 정비변수 및 회전체 통합관리 시스템 개발 (Development of an Integrated Management System for Maintenance Parameters and Rotary Machine of Hydro-power Plant)

  • 신성환;박진호;윤두병
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2012년도 춘계학술대회 논문집
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    • pp.263-269
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    • 2012
  • Condition-based maintenance (CBM) has been used as a useful concept for optimizing maintenance plan and decreasing maintenance cost in several kinds of plant sites. This study introduced an example that developed an integrated management system for maintenance parameters and hydraulic turbine of hydro-power plant in order to improve its maintenance system as applying CBM techinique. The integrated management system consists of three parts. One is a hardware part including PDA inspection system and several kind of precision measuring instruments. Another is a vibration monitoring system on hydraulic turbine. The other is a software part that takes charge of making hierarchy tree of maintenance parameters and their inspection route, managing accumulated database, assessing health condition of components, and supporting interface with other enterprise management system. The system has been installed at Chuncheon Hydro-power plant for test and demonstration. It is expected that the system can contribute database construction for diagnostics and prognostics on facility health condition and systematic accumulation of know-how on operation and maintenance of plant.

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수력발전소 정비변수 및 회전체 통합관리시스템 개발 (Development of an Integrated Management System for Maintenance Parameters and Rotary Machine of Hydro-power Plant)

  • 신성환;박진호;윤두병;손기성
    • 한국소음진동공학회논문집
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    • 제22권6호
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    • pp.574-581
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    • 2012
  • Condition-based maintenance(CBM) has been used as a useful concept for optimizing maintenance plan and decreasing maintenance cost in several kinds of plant sites. This study introduced an example that developed an integrated management system for maintenance parameters and hydraulic turbine of hydro-power plant in order to improve its maintenance strategy as applying CBM techinique. The integrated management system consists of three parts. One is a hardware part including PDA inspection system and several kind of precision measuring instruments. Another is a vibration monitoring system on hydraulic turbine. The other is a software part that takes charge of making hierarchy tree of maintenance parameters and their inspection route, managing accumulated database, assessing health condition of components, and supporting interface with other enterprise management system. The system has been installed at Chuncheon hydro-power plant for test and demonstration. It is expected that the system can contribute database construction for diagnostics and prognostics on facility health condition and systematic accumulation of know-how on operation and maintenance of plant.

전기선로전환기 모니터링시스템의 성능 향상에 관한 연구 (Study on performance improvement of electric-point machine monitoring system)

  • 박재영
    • 한국산학기술학회논문지
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    • 제11권11호
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    • pp.4509-4514
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    • 2010
  • 본 논문에서는 전기선로전환기의 유지보수 방법을 개선하기 위해 당초 연구 개발한 선로전환기 모니터링시스템을 시험 운용한 결과 보수방법 향상 효과를 확인 할 수 있었다. 그러나 보수자가 배치되지 않은 무인 연동역의 경우 선로전환기 장애 발생 시 또는 유지보수를 위하여 현장에 출동하기 전 까지는 보수 및 점검이 불가능하였다. 이러한 문제점을 개선하기 위하여 모니터링시스템에 원격지 컴퓨터와 통신할 수 있는 제어 모듈을 내장하여 선로전환기 전환 시에 원격지 컴퓨터에서 명령하는 제어정보를 수신하고 선로전환기가 전환된 후의 표시 정보 및 특히 장애 발생시의 상태를 모니터링시스템에 표출하도록 구성하여 원격지에서 관리할 수 있도록 성능을 향상시킴으로써 장애발생시 신속한 대응 체계 구축으로 유지보수의 효율성 및 편의성이 증대 될 것으로 예상된다.

A Design of Condition Monitoring System for Predictive Maintenance

  • Jeong, Hai-Sung;Kim, Heung H.;Sang K. Yun;Elsayed A. Elsayed
    • International Journal of Reliability and Applications
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    • 제2권1호
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    • pp.57-71
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    • 2001
  • Global competition to increase production output and to improve quality is spurring manufacturing companies to use condition monitoring and fault diagnostic systems for predictive maintenance. As monitoring, testing, and measuring techniques develop, predictive control of components and complete systems have become more practical and affordable. In this article, we will consider the computer based data acquisition system for condition monitoring and the condition parameter analysis techniques for fault detection and diagnostics in the machinery and briefly discuss reliability prediction and the limit value determination in condition monitoring.

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원전 정비효과성감시 프로그램의 성능기준설정 방법론 개선 (Study of Performance Criteria Methodology for Maintenance Effectiveness Monitoring Program for Nuclear Power Plants)

  • 송태영;염동운;현진우
    • 한국압력기기공학회 논문집
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    • 제8권2호
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    • pp.26-32
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    • 2012
  • The systems of the nuclear power plant are designed based on the User Requirement Document, and Korea Hydro & Nuclear Power Co. (KHNP) implements preventive maintenance activities to keep the specific design function of the system consistently. To monitor the preventive maintenance effectiveness, KHNP has also developed maintenance effectiveness monitoring (MR) program based on NUMARC 93-01 since 2003, and has implemented the program in all operating plants. Recently, KHNP has upgraded MR programs by reflecting implementing experiences ; reestablishing the performance monitoring level, improving analysis for standby function and performance criteria for passive components, reestablishing the availability performance criteria and the performance criteria for the same type of components. These upgraded MR programs will contribute to enhance safety and improve equipment reliability through monitoring maintenance effectiveness.

Japan's experience on long-span bridges monitoring

  • Fujino, Yozo;Siringoringo, Dionysius M.;Abe, Masato
    • Structural Monitoring and Maintenance
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    • 제3권3호
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    • pp.233-257
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    • 2016
  • This paper provides an overview on development of long-span bridges monitoring in Japan, with emphasis on monitoring strategies, types of monitoring system, and effective utilization of monitoring data. Because of severe environment condition such as high seismic activity and strong wind, bridge monitoring systems in Japan historically put more emphasis on structural evaluation against extreme events. Monitoring data were used to verify design assumptions, update specifications, and facilitate the efficacy of vibration control system. These were among the first objectives of instrumentation of long-span bridges in a framework of monitoring system in Japan. Later, monitoring systems were also utilized to evaluate structural performance under various environment and loading conditions, and to detect the possible structural deterioration over the age of structures. Monitoring systems are also employed as the basis of investigation and decision making for structural repair and/or retrofit when required. More recent interest has been to further extend application of monitoring to facilitate operation and maintenance, through rationalization of risk and asset management by utilizing monitoring data. The paper describes strategies and several examples of monitoring system and lessons learned from structural monitoring of long-span bridges in Japan.

해상풍력단지의 효율적인 유지보수를 위한 최적 비용 산출 연구 (Research on optimal cost calculation for efficient maintenance of offshore wind farms)

  • 구희석;김인철;김만복;최만수
    • 풍력에너지저널
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    • 제14권3호
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    • pp.61-68
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    • 2023
  • This paper aims to perform optimal operation and maintenance with an integrated monitoring system for offshore wind platforms. Based on the wind direction and wind speed data of existing wind farms, a monitoring system was established along with weather and weather data to maximize the operational efficiency of wind farms. Compared to wind power on land, offshore wind power is difficult to maintain due to weather, logistics and geographical limitations. Therefore, economic analysis of actual operation and maintenance is essential for large-scale offshore wind farms. In this paper, the availability of offshore wind farms was analyzed by using personnel resources, parts inventory, Crew Transfer Vessel (CTV) and Specialized service Operation Vessel (SOV) etc. before the actual operation and maintenance of wind farms. A comparative analysis was conducted to determine the optimum operating efficiency and economical maintenance costs.

CONDITION MONITORING USING EMPIRICAL MODELS: TECHNICAL REVIEW AND PROSPECTS FOR NUCLEAR APPLICATIONS

  • Heo, Gyun-Young
    • Nuclear Engineering and Technology
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    • 제40권1호
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    • pp.49-68
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    • 2008
  • The purpose of this paper is to extensively review the condition monitoring (CM) techniques using empirical models in an effort to reduce or eliminate unexpected downtimes in general industry, and to illustrate the feasibility of applying them to the nuclear industry. CM provides on-time warnings of system states to enable the optimal scheduling of maintenance and, ultimately, plant uptime is maximized. Currently, most maintenance processes tend to be either reactive, or part of scheduled, or preventive maintenance. Such maintenance is being increasingly reported as a poor practice for two reasons: first, the component does not necessarily require maintenance, thus the maintenance cost is wasted, and secondly, failure catalysts are introduced into properly working components, which is worse. This paper first summarizes the technical aspects of CM including state estimation and state monitoring. The mathematical background of CM is mature enough even for commercial use in the nuclear industry. Considering the current computational capabilities of CM, its application is not limited by technical difficulties, but by a lack of desire on the part of industry to implement it. For practical applications in the nuclear industry, it may be more important to clarify and quantify the negative impact of unexpected outcomes or failures in CM than it is to investigate its advantages. In other words, while issues regarding accuracy have been targeted to date, the concerns regarding robustness should now be concentrated on. Standardizing the anticipated failures and the possibly harsh operating conditions, and then evaluating the impact of the proposed CM under those conditions may be necessary. In order to make the CM techniques practical for the nuclear industry in the future, it is recommended that a prototype CM system be applied to a secondary system in which most of the components are non-safety grade. Recently, many activities to enhance the safety and efficiency of the secondary system have been encouraged. With the application of CM to nuclear power plants, it is expected to increase profit while addressing safety and economic issues.

열차제어시스템 유지관리 업무 개선을 위한 데이터 기반 WBS 모델 연구 (A Study on the Data-based WBS Model for Train Control System to Improve a Maintenance work)

  • 전조원;김영민;박범
    • 시스템엔지니어링학술지
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    • 제18권1호
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    • pp.99-104
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    • 2022
  • In this paper, to increase the maintenance efficiency of the urban railway train control system and to build a standard data system, we collect as much as possible structured, unstructured, and semi-structured data, and collect data by sensing and monitoring the system status and system status and monitoring. pre-process function data(Identification, purification, integration, transformation) through effective data classification and maintenance activities business classification system was studied. The purpose of this is to define the data matrix model by considering the relationship with the data generated and managed in the O&M stage of the train control system operated by the urban railway together with the WBS model, and to reflect and utilize it in practice.

반응형 웹 기반 선박 보조기기 및 배관 상태 진단 모니터링 시스템 구현 (Implementation of Responsive Web-based Vessel Auxiliary Equipment and Pipe Condition Diagnosis Monitoring System)

  • 박순호;최우근;최경열;권상혁
    • 한국항해항만학회지
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    • 제46권6호
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    • pp.562-569
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    • 2022
  • 기존 운항선박에 적용되어 있는 알람 모니터링 기술은 온도, 압력 등의 데이터 항목을 AMS(Alarm Monitoring System)으로 관리하고 해당 센싱 데이터가 정상 수준 범위를 초과할 경우만 선원에게 알람을 제공한다. 또한 기존 선박의 정비는 PMS(Planned Maintenance System)를 따른다. 이는 장비로부터 측정된 센싱 데이터가 설정범위 이상으로 측정되어 이에 따른 알람을 통해 정비하거나, 대상 기기의 고장 유무에 관계없이 일정 시간 사용 후 해당 부품을 사전에 교체하는 방식으로 운영되고 있다. 하지만 선박 기관운영의 신뢰성과 운항 안전성을 확보하기 위해서는 실시간 상태 모니터링 데이터 기반의 사전적 진단 및 예측이 가능해야 한다. 그러기 위해서 실선 데이터를 종합적으로측정하여 데이터베이스화 하고 이를 선박의 보조기기와 배관의 상태기반 예지보전을 위한 상태 진단 모니터링 시스템을 구현하고자 한다. 특히 반응형 웹 기반으로 선박의 보조기기와 배관 상태 정보를 관리할 수 있도록 하였으며, 선내 개인용 컴퓨터(Personal Computer, PC)에서 보는 용도뿐만 아니라 스마트폰 등 다양한 모바일 기기의 접근 및 활용이 가능하도록 화면과 해상도에 맞춰 최적화된 상태 관리가 가능하도록 하여 업데이트 비용이 적게 들며, 관리 방법도 쉽다. 본 논문에서는 자율운항선박 핵심 기술인 상태기반정비(Condition Based Management, CBM) 기술력을 확보하기 위해 선박의 보조기기 중 펌프와 청정기, 그리고 배관 중 해수 및 스팀 배관의 상태 진단 모니터링을 통해 이상 현상을 파악하고, 이를 통해 융합 분석할 수 있도록 선박 보조기기 및 배관의 성능 진단 및 고장 예측에 활용하여 예방정비 의사결정을 지원하고자 한다.