• Title/Summary/Keyword: minimum thickness

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Analytical Study on the Optimized Design of Engine Bearings for a Passenger Car (자동차용 엔진베어링의 최적설계에 관한 해석적 연구)

  • Kim, Chung-Kyun;Kim, Han-Goo
    • Tribology and Lubricants
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    • v.25 no.1
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    • pp.1-6
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    • 2009
  • In this paper, the minimum oil film thickness and the maximum oil film pressure of engine bearings have been analyzed by using the elastohydrodynamic theory and Taguchi's design method as functions of the oil groove width, oil hole diameter, oil hole position, and oil supply pressure. The optimized design of the engine bearing f3r an automotive Diesel engine is very important for supporting a load-carrying capacity due to gas pres-sures from the engine combustion chamber and inertia forces of the piston. The optimized design data of engine bearings indicated that the optimized oil groove width and an oil diameter of a engine bearing are 8mm at the speed of 2,000 rpm for a given 4-cylinder Diesel engine. Thus, the oil groove oil groove and an oil hole for high performances of an engine bearing may be considered as major design parameters compared to other design factors, which are strongly related to the minimum oil film thickness and the maximum oil pressure distribution of the engine oil.

A Study on an Optimization of Welding Process Parameters by using an Analytic Solution for the Welding Angular Distortion (용접 각 변형량 해석해를 이용한 용접 공정변수 최적화에 관한 연구)

  • 이세환
    • Journal of Welding and Joining
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    • v.21 no.7
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    • pp.42-48
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    • 2003
  • Welding distortion is a current issue in many industrial parts, especially for heavy industry such as shipbuilding, plant industry. The welding process has many processing parameters influencing welding angular distortion such as heat input power, welding speed, gas flow rate, plate thickness and the welded material properties, etc. In this work, the conventional local minimization concept was applied to find a set of optimum welding process parameters, consisted of welding speed, plate thickness and heat input, for a minimum angular distortion. An analytic solution for welding angular distortion, which is based on laminated plate theory, was also applied to investigate and optimize the welding process parameters. The optimized process parameters and the angular distortion for various parametric conditions could be easily found by using the local minimum concept.

Elastohydrodynamic Lubrication Analysis of a Lundberg Profile-type Cylindrical Roller (Lundberg형 프로파일의 원통형 로울러의 탄성유체윤활 해석)

  • Park, Tae-Jo
    • Tribology and Lubricants
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    • v.29 no.6
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    • pp.353-359
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    • 2013
  • The rollers and/or races in cylindrical and tapered roller bearings should be profiled to relieve high edge stress concentrations caused by their finite lengths and misalignment. In this study, a numerical analysis was performed to investigate the elastohydrodynamic lubrication (EHL) of a Lundberg profile-type cylindrical roller. A finite difference method with fully nonuniform grids and the Newton-Raphson method were used to present detailed EHL pressure distributions and film shapes, as well as the variations in the minimum and central film thicknesses with the profile modification coefficient. In the Lundberg profile, the maximum pressure and minimum film thickness always occurred near the edges. Proper modification of the Lundberg profile considerably increased the minimum film thickness.

Simulation Study on the Thickness Uniformity of Thin Film Deposited on a Large-Size Substrate in Multi-Source Evaporation System (다중소스 진공증착법에서의 대면적 박막균일도에 관한 전산모사 연구)

  • Kim, Chang-Gyu;Lee, Won-Jong
    • Korean Journal of Materials Research
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    • v.21 no.1
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    • pp.56-66
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    • 2011
  • Multi-source evaporation is one of the methods to improve the thickness uniformity of thin films deposited by evaporation. In this study, a simulator for the relative thickness profile of a thin film deposited by a multi-source evaporation system was developed. Using this simulator, the relative thickness profiles of the evaporated thin films were simulated under various conditions, such as the number and arrangements of sources and source-to-substrate distance. The optimum conditions, in which the thickness uniformity is minimized, and the corresponding efficiency, were obtained. The substrate was a 5th generation substrate (dimensions of 1300 mm ${\times}$ 1100 mm). The number of sources and source-to-substrate distance were varied from 1 to 6 and 0 to the length of the major axis of the substrate (1300 mm), respectively. When the source plane, the area on which sources can be located, is limited to the substrate dimension, the minimum thickness uniformity, obtained when the number of sources is 6, was 3.3%; the corresponding efficiency was 16.6%. When the dimension of the source plane is enlarged two times, the thickness uniformity is remarkably improved while the efficiency is decreased. The minimum thickness uniformity, obtained when the number of sources is 6, was 0.5%; the corresponding efficiency was decreased to 9.1%. The expansion of the source plane brings about not only the improvement of the thickness uniformity, but also a decrement of the efficiency and an enlargement of equipment.

Structural Analysis of RIROB(Reactor Inspection Robot) (원자로용 수중탐상기의 구조해석)

  • 권영주;최석호;김재희
    • Korean Journal of Computational Design and Engineering
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    • v.8 no.1
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    • pp.19-26
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    • 2003
  • This paper presents the structural analysis of RIROB(Reactor Inspection Robot). Actually, several analyses such as kinetodynamics analysis, fluid mechanics analysis and structural mechanics analysis etc. should be carried out in the design of RIROB. These analyses are executed through the use of com-puter aided engineering(CAE) systems. The kinetodynamics analysis is carried out using a simple fluid dynamic analysis model for the water flow over the sensor support surface instead of difficult fluid mechanics analysis. Simultaneously the structural mechanics analysis is carried out to obtain the mini-mum thickness of the RIROB housing. The minimum thickness of the RIROB housing is evaluated to be 1.0 ㎝ for the safe design of RIROB. The kinetodynamics analysis of RIROB is performed using ADAMS and the static structural mechanics analysis of RIROB is performed using NISA.

The Effect of Balance Weight on the Lubrication and Friction Characteristics of Crankshaft System (크랭크샤프트계의 윤활 및 마찰 특성에 미치는 밸런스 웨이트의 영향)

  • Jo, Myeong-Rae;O, Dae-Yun;Han, Dong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1585-1590
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    • 2002
  • This paper reports on the balance weight effect on the lubrication and friction characteristics of crankshaft system. To determine the main bearing loads, the crankshaft was treated as statically determinate system. Four and eight-balance weight crankshafts were considered, and minimum oil film thickness and friction loss were calculated. The main bearing loads were increased in the four-balance shaft due to the increasing of unbalanced rotating mass at No. 1 and 3 main bearing sides. The minimum oil film thickness of four-balance shaft became thinner than eight-balance, and friction loss was increased.

A Study on the Starved Lubrication for the Piston Ring (피스톤 링에서의 오일 부족 윤활에 대한 연구)

  • Jo, Myeong-Rae;Han, Dong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1183-1188
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    • 2001
  • This paper reports on the starved lubrication for the piston ring. In this analysis, two types of inlet boundary conditions, fully flooded and starved condition, are considered at the leading edge. The inlet position of effective lubrication and squeeze term are obtained by numerically iterative method. The effective lubricated region is reduced due to the starved condition at the inlet. The starved condition at the inlet significantly reduced the minimum oil film thickness(MOFT) at the midstroke of piston, and the friction force is also increased due to the thin oil film thickness. In the starved conditions, the power loss is significantly increased.

Optimization of Incremental Sheet Forming Al5052 Using Response Surface Method (반응표면법을 이용한 Al5052 판재의 점진성형 최적화 연구)

  • Oh, S.H.;Xiao, X.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.30 no.1
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    • pp.27-34
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    • 2021
  • In this study, response surface method (RSM) was used in modeling and multi-objective optimization of the parameters of AA5052-H32 in incremental sheet forming (ISF). The goals of optimization were the maximum forming angle, minimum thickness reduction, and minimum surface roughness, with varying values in response to changes in production process parameters, such as tool diameter, tool spindle speed, step depth, and tool feed rate. A Box-Behnken experimental design (BBD) was used to develop an RSM model for modeling the variations in the forming angle, thickness reduction, and surface roughness in response to variations in process parameters. Subsequently, the RSM model was used as the fitness function for multi-objective optimization of the ISF process based on experimental design. The results showed that RSM can be effectively used to control the forming angle, thickness reduction, and surface roughness.

Determining minimum non-connected concrete panel thickness and concrete type impact on seismic behavior of CSPSW

  • Mehdi Ebadi-Jamkhaneh
    • Structural Engineering and Mechanics
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    • v.91 no.6
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    • pp.607-626
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    • 2024
  • This study explores the use of advanced concrete types to improve the performance of composite steel shear walls (CSPSWs), particularly in delaying cracking and failure. A two-phase approach is implemented. Phase I utilizes non-linear finite element analysis and Gene Expression Programming to develop a novel method for determining the minimum concrete thickness required in CSPSWs. Phase II investigates the effect of concrete type, opening area, and location on the behavior of CSPSWs with openings. The results demonstrate that ultra-high performance concrete (UHPFRC) significantly reduces out-of-plane displacement and tensile cracking compared to normal concrete. Additionally, the study reveals a strong correlation between opening position and load-bearing capacity, with position L3 exhibiting the greatest reduction as opening size increases. Finally, UHPFRC's superior energy dissipation translatesto a higher equivalent viscous damping coefficient.

Minimum Design Thickness of Prestressed Concrete Deck Slabs for Composite Two-Girder Bridges (강합성 2거더교 프리스트레스트 바닥판의 설계 최소두께)

  • Hwang, Hoon Hee;Joh, Changbin;Kwark, Jong Won;Lee, Yong Woo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1A
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    • pp.183-190
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    • 2006
  • Minimizing the self weight of long-span deck slabs is one of the key factors for the practical and economic design of a composite two-girder bridge. In this paper, the minimum design thickness and rebar details of prestressed concrete deck slabs for composite two-girder bridges with girder span length from 4 m to 12 m are studied based on the safety and serviceability. The bridge deck slab with minimum thickness is designed as a one-way slab considering orthotropic behavior. Then fatigue safety of the deck slab is examined. Serviceability requirements for the deck slab such as deflection and crack width limits are also examined. The result shows that rebars with diameter less than 16 mm is recommended for the improved fatigue behavior, and, for the deck slab with span length longer than 8 m, the deflection limit governs the minimum design thickness. The result also shows that, for the deck slab with span length longer than 4 m, the distribution rebar requirement in the current Korea Highway Bridge Design Code is not sufficient to maintain the structural continuity in bridge axis as expected from the deck slab with span length shorter than 3 m.