• Title/Summary/Keyword: milling rate

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Fuzzy Model for controlling of Surface Roughness using End-Mill in Machining (엔드밀을 이용한 기계가공에서 표면거칠기 제어를 위한 퍼지 모델)

  • 김흥배;이우영
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2001.12a
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    • pp.69-73
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    • 2001
  • The dynamic characteristics of turning processes are complex, non-linear and time-varying. Consequently, the conventional techniques based on crisp mathematical model may not guarantee surface roughness regulation. This paper presents a fuzzy controller which can regulate surface roughness in milling process using end-mill under varying cutting condition. The fuzzy control rules are established from operator experience and expert knowledge about the process dynamics. regulation which increases productivity and tool life is achieved by adjusting feed-rate according to the variation of cutting conditions. The performance of the proposed controller is evaluated by cutting experiments in the converted CNC milling machine. The result of experiments show that the proposed fuzzy controller has a good surface roughness regulation capability in spite of the variation of cutting conditions.

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Micro Machining of Aluminium using Pulsed Laser Beam (레이저빔을 이용한 알루미늄의 미세가공)

  • Shin, Hong Shik
    • Journal of Institute of Convergence Technology
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    • v.4 no.2
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    • pp.41-45
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    • 2014
  • Micro fabrication technologies of aluminium have been required to satisfy many demands in technology fields. Pulsed laser beam machining can be an alternative method to accomplish the micro machining of aluminium. Pulsed laser beam can be applied to micro machining such as micro drilling and milling. Using pulsed laser beam, the machining characteristics of aluminium in micro drilling and milling were investigated according to average power, repetition rate, moving speed of spot. The laser beam machining with the optimal conditions can achieve precise micro figures. As a result, micro pattern, text and structures on aluminium surface was successfully fabricated by pulsed laser beam machining.

Effect of Cutting Conditions on Surface Roughness in CNC Lathe C-axis Milling Cutting (CNC선반 C축 밀링가공에서 표면 거칠기에 미치는 절삭조건의 영향)

  • Shin, Kuk-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.110-115
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    • 2012
  • For domestic aircraft industry, not mass production of components is limited, small production scale of the order is made by part because many kinds of hundreds of thousands of kinds of small quantity batch production system are taking. But the high reliability and stability are required during the processing because they require high precision parts are required. It is found that when C-axis rotation speed was increased, the diameter of the cutting tool decreased with increasing surface roughness, while the turn-mail feed rate was increased with increasing the surface roughness.

Adaptive Cutting Parameter Optimization Applied to Face Milling Operations (면삭 밀링공정에서의 절삭조건의 적응 최적화)

  • 고태조;조동우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.713-723
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    • 1995
  • In intelligent machine tools, a computer based control system, which can adapt the machining parameters in an optimal fashion based on sensor measurements of the machining process, should be incorporated. In this paper, the technology for adaptively optimizing the cutting conditions to maximize the material removal rate in face milling operations is proposed using the exterior penalty function method combined with multilayered neural networks. Two neural networks are introduced ; one for estimating tool were length, the other for mapping input and output relations from experimental data. Then, the optimization of cutting conditions is adaptively implemented using tool were information and predicted process output. The results are demonstrated with respect to each level of machining such as rough, fine and finish cutting.

The Improved Cutting Parameter Design of End-milling for SM25C Material (SM25C 재질의 엔드밀 가공을 위한 개선된 절삭파라미터 선정)

  • Im, Sung-Hoon;Kim, Kyeong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.31-38
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    • 2012
  • In this paper, we selected primary cutting parameters that influence on surface roughness of cut bottom surface in end-milling for SM25C material. Those are overhang, depth of cut, feed rate and spindle speed. And then performed orthogonal array experiment and ANOVA by Taguchi method to determine that improved level combination of cutting parameters for betterment of working efficiency and surface roughness one of quality characteristics. And we verified a advisability of prediction model by verification test about level combination. From the results, main cutting parameter influences on surface roughness is spindle speed and the next is feed rate.

Sintering Behavior of Mechanically Alloyed Titanium - Titanium Nitride Nanocomposite Powders

  • Dabhade, Vikram V.;Panigrahi, B.B.;Godkhindi, M.M.;Rama Mohan, T. R.;Ramakrishnan, P.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.274-275
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    • 2006
  • The sintering behavior of titanium-titanium nitride nanocomposite powders has been studied by dilatometry. Titanium. titanium nitride nanocomposite powders were produced by the reactive milling of micron sized titanium powder $(12\;{\mu}m)$ in nitrogen atmosphere. The Ti-TiN nanocomposite powders milled for various durations along with the initial micron sized Ti powders were then sintered in the temperature range of $450-1000^{\circ}C$ by a constant rate of heating $(10^{\circ}C/min)$. The linear shrinkage, shrinkage rate, activation energy for sintering and microstructure has been studied and discussed as a function of milling time.

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Improvement of Cooking Properties by Milling and Blending in Rice Cultivar Goami2 (도정 및 품종혼합에 의한 고아미2호의 취반특성)

  • Chun Areum;Song Jin;Hong Ha-Cheol;Son Jong-Rok
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.50 no.spc1
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    • pp.88-93
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    • 2005
  • The functional vice (Oryza sativa L.) has been highly regarded recently, in the change of rice maykets in the world. Goami2 (GA), one of the functional rice varieties, was developed from high-quality rice, Ilpumbyeo (IP). From the previous study, GA has been proved its beneficial effect on the improvement of metabolic control and body weight reduction especially in obesity, We could certain that GA was very difficult to be gelatinized due to the micro lump shown in the Scanning electron micrographs (SEM) photos. To improve its cooking quality, we investigated the changes of physicochemical properties, which were differentiated by the conditions of milling and blending. As GA was milled every $2\%$ until eliminating $12\%$, the nitrogen content was decreased linearly. But the decreasing rate of nitrogen content of GA during milling process was relatively lower than that of IP. Thus, we assumed that GA has relatively high nitrogen in inner starch of grain. The degree of milling had no effect on the gelatinization of cooked GA, but affected lightness and whiteness linearly, which were ranged in normal values when the rice was milled more than $10\%$ in weight. So we could concluded that the milling process was not proper to improve cooking quality of GA. And we could suggested that GA was needed to soak into water at least one hour before cooking by it water absorption rate at normal temperature$(21^{\circ}C)$ and sensory evaluation. From the texture analysis, cooked GA had higher hardness than other varieties. Therefore, we blended GA with IP, Baekjinju(BJ) and Hwasunchalbyeo(HS), then subjected to sensory evaluation. All evaluation items including the sensory preference were the highest scores for the rice blended with glutinous rice varieties, BJ and HS.

Analysis of Attrition Rate of Y2O3 Stabilized Zirconia Beads with Different Microstructure and Mechanical Properties (고에너지 분쇄 매체 지르코니아 Beads의 미세구조 및 기계적 특성에 따른 마모율 분석)

  • Kim, Jung-Hwan;Yoon, Sae-Jung;Hahn, Byung-Dong;Ahn, Cheol-Woo;Yoon, Woon-Ha;Choi, Jong-Jin
    • Korean Journal of Materials Research
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    • v.28 no.6
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    • pp.349-354
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    • 2018
  • Particle size reduction is an important step in many technological operations. The process itself is defined as the mechanical breakdown of solids into smaller particles to increase the surface area and induce defects in solids, which are needed for subsequent operations such as chemical reactions. To fabricate nano-sized particles, several tens to hundreds of micron size ceramic beads, formed through high energy milling process, are required. To minimize the contamination effects during high-energy milling, the mechanical properties of zirconia beads are very important. Generally, the mechanical properties of $Y_2O_3$ stabilized tetragonal zirconia beads are closely related to the mechanism of phase change from tetragonal to monoclinic phase via external mechanical forces. Therefore, $Y_2O_3$ distribution in the sintered zirconia beads must also be closely related with the mechanical properties of the beads. In this work, commercially available $100{\mu}m-size$ beads are analyzed from the point of view of microstructure, composition homogeneity (especially for $Y_2O_3$), mechanical properties, and attrition rate.

Study on the Synthesis by Milling and Solid-State Reaction Method and Electrochemical Properties of LiNiO2 (기계적 혼합과 고상법에 의한 LiNiO2의 합성과 전기화학적 특성)

  • Kim, Hunuk;Youn, SunDo;Lee, Jaecheon;Park, HyeRyoung;Song, Myoungyaup
    • Journal of the Korean Ceramic Society
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    • v.42 no.5 s.276
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    • pp.319-325
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    • 2005
  • [ $LiNiO_2$ ] was synthesized by the solid-state method after mixing $LiOH{\cdot}H_2O$ and $Ni(OH)_2$ with SPEX mill. The optimum condition for the synthesis of $LiNiO_2$ was the calcination at $750^{\circ}C$ for 30h in $O_2$ stream after milling for 1 h. The $LiNiO_2$ synthesized under this condition showed relatively large value of $I_{003}/I_{104}$ and relatively small value of R-factor. When $LiNiO_2$ was cycled in 2.7$\~$4.15 V at 0.1C-rate, the first discharge capacity was not very large (145.8 mAh/g) but it showed good cycling performance. When $LiNiO_2$ was cycled in 2.7$\~$4.2 V at 0.1C-rate, the first discharge capacity was large but ,it showed poor cycling performance probably because of the transition of H2 hexagonal structure to H3 hexagonal structure. In addition, when $LiNiO_2$ was cycled in 1.0$\~$4.8 V at 1/24C- rate, the first discharge capacity was very large (257.7 mAh/g) and the discharge capacity increased with the number of cycles.

The Profile of Milling Plants in Korea (우리나라 양곡가공공장의 현황분석)

  • 정창주;금동혁;강화석
    • Journal of Biosystems Engineering
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    • v.3 no.1
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    • pp.47-63
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    • 1978
  • This study was conducted to obtain a basic information necessary to assess present rice milling technology in Korea The profiles for milling plants was analyzed by survey work.For the private custom-work mills, which process about 80 percent of domestic rice consumption ,their actual milling test for the identical samples as used for filed mills was conducted. Two rice varieties Japonica and Tongil-type were associated with the experiments. The results are summarized as follows: 1. Analyses for private custom-work mills showed their general aspects as; about 91 percent of the mills belonged to an individual owner ship ; more than 93 percent of the mills was established earlier than 1950 ; about 80 percent of the mills was powered with electric motor; mills having less than two employees were about 75 percent; about 45 percent of the mills provided for warehouse in storing customers cereal grains. 2. The polishers installed in 1,255mills within the surveyed area (7 counties) have been supplied by 44 different domestic manufacturers ;in but about 60 percent of which was supplied by 6major manufacturers. The polishers could be classified into two categories in terms of principles of their polishing actions ;jet-pearler and friction types. About 51 percent of the mills was equipped with the former which has been recognized as giving greater milling recovery than the friction types. 3. Reason for owners of private mills to supplement new machines was due mainly to pgrading their mills to meet the requirements that established by the Government. However, about 60 percent of the mill owners intended to replace with new pearler by their own needs to meet with new high yielding varieties. 4. Processing systems of each previate rice mills surveyed could be classified into three categories, depending upon whether the systems posessed such components as precleaner and paddy separator or not. Only 36.7 percent of mills was installed with both precleanr ad paddy seperrator, 5.0 percent of mills did have neither percleaner nor paddy seperator, and rest of them equipped only one of the two. Hence,it is needed for about 63% of rice miils to be supplemented with these basic facilities to meet with the requirements for the standaized system. 5. Actual milling capacity measured at each field rice mills was shown a wide variation, having range from about 190 to 1,210 kg/hr. The percentages of mills classified according to daily milling capacity based on this hourly capacity were 24.3% for the capacity less than 3 M/T a day; 20.0% for 3-4 M/T; 15.6% for 4-5 M/T; 6.7% for 5-6 M/T; 22.3% for 6-7 M/T; and 11.0% for more than 7 M/T a day. 6. Actual amount of rice processed was about 310 M/T a year in average. About 42% of total milled rice was processed during October to Decembear, which formed a peak demand period for rice mills. The amount of rice milled during January to May was relatively small, but it had still a large amount compared to that during June to September. 7. Utilization rate of milling facility, i. e., percentage of the actual amount of milled rice to the capacity of rice mills, was about 18% on the year round average, about 41% in the peak demand season, and about 10% during June to September. Average number of operating days for mills surveyed was about 250 days a year, and about 21 days a month. 8. Moisture contents of paddy at the time of field mill tests were ranged 14.5% to 19.5% for both Japonica and Tong-i] varieties, majority of paddy grains having moisture level much higher than 1530. To aviod potential reduction of milling recovery while milling and deterioration of milled rice while storage due to these high grain mJisture contents, it may be very important for farmers holding rice to dry by an artificial drying method. 9. Milling recovery of JapJnica varieties in rice mills was 75.0% in average and it was widely ranged from 69.0% to 78.0 % according to mills. Potential increase in milJing recovery of Japonica variety with improvement of mill facilities was estimated to about 1.9%. On the other hand, milling recovery of Tong-il varieties in the field mill tests was 69.8% in average and it ranged from 62% to 77 %, which is much wider than that of Japonica varieties. It is noticed that the average milling recovery of Tong-il variety of 69.8% was much less than that of the Japonica-type. It was estimated th3.t up to about 5.0% of milling recovery for Tong-il variety could be improved by improving the present lo'.ver graded milling technology. 10. Head rice recoveries, as a factor of representing the quality of commercial goods, of Japonica and Tong-il varieties were 65.9% and 53.8% in average, and they were widely ranged from 52% to 73% and from 44% to 65% , respectively. It was assessed that head rice recovery of Japonica varieties can be improved up 3.3% and that of Tong-il varieties by 7.0% by improving mill components and systems.

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