• Title/Summary/Keyword: milling machine

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A Study on the Machining of Sculptured Surfaces by 5-Axis CNC Milling (ll) The Prediction of Cusp Heights and Determination of Tool Path interval (5-축 CNC 밀링으로의 자유곡면 가공에 관한 연구 (II) 커섭 높이 예측과 공구경로 결정)

  • 조현덕;전용태;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.2012-2022
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    • 1993
  • For the machining of the sculptured surfaces on 5-axis CNC milling machine, the milling cutter direction vector was determined in the study (I) with 5-axis post-processing. Thus, it was possible to cut the sculptured surfaces on five-axis CNC milling machine with the end mill cutter. Then, for smooth machined surfaces in five-axis machining of free-from surfaces, this study develops an algorithm for prediction of cusp heights. Also, it generates tool path such that the cusp heights are constrained to a constant value or under a certain value. For prediction of the cusp height between two basis points, a common plane, containing the line crossing two basis points and the summation vector of two normal vectors at two basis points, is defined. The cusp height is the maximum value of scallops on the common plane after end mill cutter passes through the common plane. Sculptured surfaces were machined with CINCINNATI MILACRON 5-axis machining center, model 20V-80, using end mill cutter. Cusp heights were verified by 3-dimensional measuring machine with laser scanner, WEGU Messtechnik GmbH.

Presumption for Mutual Relation of the End-Milling Condition on Surface Roughness of Al Alloy by Regression Analysis (회귀분석을 이용한 Al 합금의 표면거칠기에 미치는 엔드밀 가공조건의 상관관계 추정)

  • 이상재;배효준;박흥식;전태옥
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.46-52
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    • 2003
  • End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($\textrm{R}^2$) of regression equation has a fine reliability of 87.5% and regression equation of surface rough is made by regression analysis.

Milling Characteristics of Vertical Small Scale Milling Machine for the Rough Rice -Optimum design conditions of main spindle speed, ceramic coating length of roller and feed screw pitch- (수직형 소형정미기의 벼 도정 특성 -주축회전수, 롤러의 세라믹코팅길이, 이송스크루 피치의 최적 설계조건에 대하여-)

  • 연광석;한충수;조성찬
    • Journal of Biosystems Engineering
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    • v.26 no.2
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    • pp.177-188
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    • 2001
  • This research was carried out to examine the optimum design conditions of a vertical small-scale milling machine where the rough rice is processed directly into the white rice in one pass. Effects of the main spindle speed, feed screw pitch and ceramic coating length of the roller on various milling characteristics such as white rice processing capacity, electric energy consumption, rice temperature increase, broken rice ratio, moisture reduction, outlet force and crack ratio increase were studied. The results are as follows. 1. The maximum white rice processing capacity and the lowest crack ratio increase, were obtained from a machine with specification: main spindle speed of 970rpm having a feed screw pitch of 19㎜. 2. The minimum electric energy consumption was obtained with the main spindle speeds of 900 and 970rpm respectively having a feed screw pitch of 19㎜. 3. The rice temperature was increased as the feed screw pitch decreased and the main spindle speed increased. 4. Broken rice ratio was relatively low with the range of 0.8∼1.3%. 5. Moisture content loss was with the range of 0.05∼0.4%. 6. The highest outlet force was 0.72kg$\_$f/ with 900rpm of the main spindle speed and 19㎜ of the feed screw pitch and the lowest outlet force was 0.18∼0.34kg$\_$f/ with 970rpm of the main spindle speed and 16㎜ of the feed screw pitch. 7. The optimum design conditions for the vertical small-scale milling machine were obtained at 970rpm of the main spindle speed, 19㎜ of the feed screw pitch and 20㎜ of the ceramics coating length.

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Survey study on the Preference of Dental Medical Personnel for Dental CAD/CAM Milling Machines (치과용 CAD/CAM 밀링기에 대한 치과의료종사자들의 선호도 조사)

  • Song, Eun Sung;Kim, Bongju;Lim, Young-Joon;Lee, Jun Jae
    • The Journal of Korean Academy of Prosthodontics
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    • v.56 no.3
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    • pp.188-198
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    • 2018
  • Purpose: Recently, according to the development of digital technology, computer aided design/computer aided manufacture (CAD/CAM) system is widely used for fabrication of various dental prostheses in the field of dentistry. This study aims to survey the present state and awareness of CAD/CAM system on domestic dental field, and to supply the advice for the application of the new system. Materials and methods: In this questionnaire survey was conducted for a total of 298 dentists, dental hygienist and dental technicians of the whole country including the dental hospital of Seoul National University for two months from November to December, 2016 through mail. Results: The most important purpose to consider when purchasing a dental CAD/CAM milling machine were the performance of the milling machine (64.43%) and the use of milling machine was the highest with 49.33% of manufacturing for dental prosthesis and customized implant abutment. In addition, more than 60% of respondents answered positively about the purchase of new milling machine if the CAD/CAM milling machine was improved to satisfactory performance. Conclusion: This survey results show that the improved CAD/CAM milling machine would be play an important role in the dental industry in preparation for digitization and the 4th industrial revolution.

The Job Analysis of milling in the Local Skill Contest in 1996 (96 지방 기능 경기대회 밀링 과제 분석)

  • 이광재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.18-23
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    • 1996
  • The Job of Milling in the Local Skill Contest in 1996 was to assemble parts into a complete whole of the parts number 1, 3, 4 worded by Milling Machine and the parts number 2 worked by Machining Center. In the parts of Milling Machine, the Job was to work 45$^{\circ}$angle working, T-slot, dovetail, the correct position drilling, rimming, boring, etc. In the Machining Center, there were the way of calculation of point of contact of 'R' contour curved line and lots of working elements. So, it was possible to work the parts and assemble them within the time limit only through the program to be made out in the way to shorten working hours.

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Hybrid Machine with Open Architecture Controller (개방형 CNC를 응용한 하이브리드 머신 개발)

  • 김선호;김동훈;박정환;고태조;구태중
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.338-342
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    • 2003
  • Hybrid machine is based on hardware technologies of machine tool and software technologies of open architecture controller. In machining technology, combination technology of turning, milling, and grinding and in machining energy technology. combination of mechanical, electrical, and chemical technology are developed. This paper describes hybrid machine technology for combination of machining, on-machine measurement, on-machine CAM, and on-machine remote monitoring and control in open architecture controller environment. For on-machine measurement, non-contact measurement technology based on CAD information is developed. For on-machine CAM, interactive CAM program for automatic NC program generation and tool path simulation is developed. For generation on-machine remote monitoring and control, suitable interface method between web program and CNC is proposed. The developed hybrid machine technology is implemented in 3 axes milling machine for evaluation of operablity.

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A Development of the Control System of the Computer Numerical Controlled Milling Machine for the Automobile Key Mounting (컴퓨터 수치제어 자동차용 키 가공기 제어장치 개발)

  • Lim, Dong-Jin
    • Proceedings of the KIEE Conference
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    • 1998.07b
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    • pp.675-677
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    • 1998
  • In this paper, a development of the control system for the milling machine which is used to cut teeth of the automibile keys is presented as an example of the industry-university cooperation. The machine is controlled by a computer and a PLC. The control of the servo motors are accomplished by the computer and mechanical sequences are by PLC. This machine is capable of cutting key teeth up to the accuracy of 10 microns.

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3D Cutting Machine of EPS Foam for Manufacturing Free-Formed Concrete Mold (비정형 콘크리트 거푸집 제작을 위한 EPS Foam의 3D 가공기계)

  • Seo, Junghwan;Hong, Daehie
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.35-39
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    • 2017
  • We used a construction method using a CNC milling machine, where free-formed molds were made by cutting EPS (Expanded PolyStyrene) foam with the CNC machine, to build free-formed buildings. CNC milling is off-the-shelf technology that can easily cut EPS foam; however its production cost is too high and the time to manufacture an EPS mold is too long. This paper proposes a novel cutting machine with a fast and cost effective mechanism to manufacture EPS concrete molds. Our machine comprises a cutter and Cartesian coordinate type moving mechanism, where the cutter cuts EPS foam using a hotwire in the shape of '$\sqcap$' and is capable of adjusting its cutting angle in real-time while keeping its cutting width. We proved through cutting experiments on the CNC machine that cutting time was greatly shortened compared to the conventional method and that the resulting concrete mold satisfied manufacturing precision.