• Title/Summary/Keyword: mild steel

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Analysis of Sliding Wear Mode on Hardened Steel by X-ray Diffraction Technique (X선회절에 의한 철강재료의 미Rm럼 마모형태 해석에 관한 연구(고경도강에의 적용))

  • 이한영
    • Tribology and Lubricants
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    • v.20 no.1
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    • pp.7-13
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    • 2004
  • High strength steels are widely used as tribo-materials in the field. Previous study revealed that for mild steel, the states of strain on the worn surface measured by X-ray diffraction has a good relationship with the state of wear. The objective of this study is to identify the relationship between the state of strain on the worn surface and the state of wear in high strength steels. Sliding wear tests were carried out using several hardened steels. X-ray diffraction tests were conducted to analyze the state of strain on the worn surface during wear. The experimental results indicated that the state of strain on worn surface in the hardened steel shows the same tendency as in the mild steel. It is clear that change of half value width on the worn surface as a function of sliding speeds is broadly similar in shape to wear characteristics curve and its magnitude has a good relationship with the wear rate at two different wear modes in the hardened steel.

Effect of Post Heat Treatment Temperature on Interface Diffusion Layer and Bonding Force in Roll Cladded Ti/Mild steel/Ti Material (압연 클래드된 Ti/Mild steel/Ti 재의 계면확산층과 접합력에 미치는 후열처리온도의 영향)

  • Lee, Sangmok;Kim, Su-Min;We, Se-Na;Bae, Dong-Hyun;Lee, Geun-An;Lee, Jong-Sup;Kim, Yong-Bae;Bae, Dong-Su
    • Korean Journal of Metals and Materials
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    • v.50 no.4
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    • pp.316-323
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    • 2012
  • The aim of this study is to investigate the effect of post heat treatment on bonding properties of roll cladded Ti/MS/Ti materials. First grade Ti sheets and SPCC mild steel sheets were prepared and then Ti/MS/Ti clad materials were fabricated by a cold rolling and post heat treatment process. Microstructure and point analysis of the Ti/MS interfaces were performed using the SEM and EDX Analyser. Diffusion bonding was observed at the interfaces of Ti/MS. The thickness of the diffusion layer increased with post heat treatment temperature and the diffusion layer was verified as having $({\epsilon}+{\zeta})+({\zeta}+{\beta}-Ti)$ intermetallic compounds at $700^{\circ}C$ and an $({\zeta}+{\beta}-Ti)$ intermetallic compound at $800^{\circ}C$, respectively. The micro Knoop hardness of mild steel decreased with post heat treatment temperature; however, those of Ti decreased at a range of $500{\sim}600^{\circ}C$ and showed a uniform value until $800^{\circ}C$ and then increased rapidly up to $900^{\circ}C$. The micro Knoop hardness value of the diffusion layer increased up to $700^{\circ}C$ and then saturated with post heat treatment. A T-type peel test was used to estimate the bonding forces of Ti/Mild steel interfaces. The bonding forces decreased up to $800^{\circ}C$ and then increased slightly with post heat treatment. The optimized temperature ranges for post heat treatment were $500{\sim}600^{\circ}C$ to obtain the proper formability for an additional plastic deformation process.

An Effect of Load on Surface Roughness on Surface Rolling of Ground Mild Steel (연삭가공된 강재의 표면 Rolling시 가압력이 표면 조도에 미치는 영향)

  • Kim, Hee-Nam
    • Journal of the Korean Society of Safety
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    • v.2 no.1
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    • pp.31-41
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    • 1987
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness with reduction of diameter and hardness. In this study, three NACHI 6000 ZZ bearing were used for surface rolling tool on a mild steel. The following results have been obtained with the mild steel. 1) The load is major factor in getting fine surface roughness of roller fininshing after grinding. The optimal surface roughness of SS40 steel can be obtained at the contact pressure of $210kgf/cm^2$. But, Better surface roughness can not be expected, Due to flaking phenomena at more than 300 kgf/cm of contact pressure. 2) At the contact pressure range of $200kgf/cm^2{\sim}210kgf/cm^2$ for optimal surface roughness, The surface hardness increased to Hv 200~Hv 240 from Hv 125 before surface rolling. 3) Within the diameter variation of $13{\mu}m$ the surface roughness and the surface hardness were increased, but out of variation of $14{\mu}m$. The surface roughness become worse and the surface hardness was increased.

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LIBS Analysis on Magnetic Force of Dissimilar Material Using SMAW (이종재료의 피복아크 용접에서 자기력에 따른 LIBS 해석)

  • Lee, Chul Ku;Lee, Wooram
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.54-61
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    • 2013
  • This paper reports mild steel(SPHC) and stainless steel(STS304) sheets commonly used for railroad cars or commercial vehicles such as in the automobile and shipbuilding industries. The sheets are used in these applications, which are mainly fabricated using the shielded metal arc welding(SMAW) of dissimilar materials. It also reports an interesting application of Laser Induced Breakdown Spectroscopy(LIBS) in order to determine the elemental composition diffusion of SPHC and STS304. Arc blow produced by magnetic force during the electric arc welding prevents the formation from a sound weldment. In particular, the mechanical properties of the joint are influenced by not only by geometrical and mechanical factors but also the welding conditions for the arc welded joint. Therefore, the mechanical properties and performance are evaluated by performing a physicochemical component analysis. And they increase in accordance with content of elements and microstructure in mild steel. As results, appropriate range for magnetic fields could be achieved. Therefore, the effect of magnetic force in a butt weld of mild steel plates was investigated by comparing to the measured data.

Comparative study on Corrosion Inhibition of Vietnam Orange Peel Essential Oil with Urotropine and Insight of Corrosion Inhibition Mechanism for Mild Steel in Hydrochloric Solution

  • Bui, Huyen T.T.;Dang, Trung-Dung;Le, Hang T.T.;Hoang, Thuy T.B.
    • Journal of Electrochemical Science and Technology
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    • v.10 no.1
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    • pp.69-81
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    • 2019
  • The corrosion inhibiting mechanism of Vietnam orange peel essential oil (OPEO) for mild steel in 1 N HCl solution was investigated elaborately. Corrosion inhibition ability of OPEO was characterized by electrochemical polarization, electrochemical impedance spectroscopy (EIS), and weight loss method. In the corrosive solution, OPEO worked as a mixed inhibitor and the inhibition efficiency of OPEO increased with the increase of its concentration. High inhibition efficiencies over 90% were achieved for the concentration of 3 - 4 g/L OPEO, comparable to that of 3.5 g/L urotropine (URO), a commercial corrosion inhibitor for acid media used in industry. By using adsorption isotherm models (Langmuir, Temkin and Frumkin), thermodynamic parameters of adsorption were calculated. The obtained results indicated physical adsorption mechanism of OPEO on the steel surface. The components responsible for the corrosion inhibition activity of OPEO were not only D-limonene, but also other compounds, which contain C=O, C=C, O-H, C-O-C, -C=CH and C-H bonding groups in the molecules.

A Study on the Dissipation Energy of Plate due to Cutting

  • Lee, J. W.;Hong, S. J.
    • Journal of Ship and Ocean Technology
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    • v.1 no.1
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    • pp.48-56
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    • 1997
  • This paper deals with the energy dissipation of ductile metal plate due to cutting. By using nondimensional analysis, we present that the dissipation energy of tearing behaviour can be formulated as a function of slenderness ratio expressed by cutting length, yield stress, plate thickness and elastic modulus. The validity of the proposed formula for Al-alloy, copper and mild steel is demonstrated by comparing the proposed formula with experimental results, which are shown in good agreements except for thick mild steel plate.

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Evaluation of the Springback Characteristics for Automotive Steel Sheets by the S-Rail Forming Test (S-레일 시험을 통한 자동차용 판재의 스프링백 특성 평가)

  • Kwon, ln-Jae;Rim, Jae-Kyu;Kim, Hyung-Jong
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.287-294
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    • 2001
  • This study is aimed to evaluate the springback characteristics of automotive steel sheets through the S-rail forming test and to find the process condition under which springback can be reduced. Die set for the S-rail test has been made according to the dimension of the NUMISHEET '96 benchmark model. Experiment and finite element analysis have been performed on two kinds of automotive steel sheets: mild steel, SPCEN and high strength steel, SPRC. The test results show that the amount of springback is larger on the high strength steel SPRC than on the mild steel SPCEN, and decreases with increasing blank holding force as the case of material flow. And the reduction of friction has the effect of lowering the blank holding force in view of punch force and material flow. It is shown that the strain distribution over the whole specimen and along the specified sections calculated from the finite element analysis coincides with the measured data except local differences.

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Study on the effect of the surface rolling condition to the surface roughness (표면 Rolling시 작업조건이 표면조도에 미치는 영향)

  • 강명순;김희남
    • Journal of the korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.68-76
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    • 1986
  • The surface rolling method which is one of the plastic deformation processes increases the surface roughness and hardness of materials. In this study, three NACHI6000 ZZ bearing were used for surface rolling tool on the mild steel and high carbon steel. The purpose of this study is to investigate the effects of rolling speed, feed rate and contact pressure on the surface roughness. The following results have been obtained with the mild steel and high carbon steel. 1. The roller finishing method has increased surface roughness from 2.4 .mu.m Ra at initial ground surface to 0.17 .mu.m Ra-0.4 .mu.m Ra. 2. The contact pressure has influenced greatly on the surface roughness. There is an optimal contact pressure. 3. As the rolling speed and the feed rate decrease, the surface roughness improves. 4. The optimal contact pressure for the good surface roughness of SS40 and STC 3 has been at 213 Kgf/Cm$^{2}$ and 220 Kgf/Cm$^{2}$ respectively.

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Study on Friction Characteristics in Nonmetal between Metal Materials (비금속과 금속의 마찰특성에 대한 연구)

  • Kim, Jung-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.89-94
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    • 2011
  • The wear characteristics between nonmetal and metals have been investigated using a disc on disc system. The specimens of nonmetal are made by the nylon and teflon materials. The specimens of the metal are used as eight kinds of along their hardness. The kinds of metals are copper(Hv96), aluminum(Hv186), brass(Hv234), aluminum bronze(Hv294), stainless steel(Hv327), annealing mild steel(Hv345), mild steel(Hv372), Hard steel(Hv434). In this study, a upper and lower specimens have been used the same size and shape. Using experimental data we figured the relationship between friction coefficient of nonmetal and metals. We figured the relationship between friction temperature of nonmetal and metals. The result had been verified a wear characteristics of nonmetal and metals in the wear tests.