• 제목/요약/키워드: microstructure analysis

검색결과 1,499건 처리시간 0.029초

Correlation study on microstructure and mechanical properties of rice husk ash-Sodium aluminate geopolymer pastes

  • Singh, N. Shyamananda;Thokchom, Suresh;Debbarma, Rama
    • Advances in concrete construction
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    • 제11권1호
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    • pp.73-80
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    • 2021
  • Rice Husk Ash (RHA) geopolymer paste activated by sodium aluminate were characterized by X-ray diffractogram (XRD), scanning electron microscope (SEM), energy dispersion X-Ray analysis (EDAX)and fourier transform infrared spectroscopy (FTIR). Five series of RHA geopolymer specimens were prepared by varying the Si/Al ratio as 1.5, 2.0, 2.5, 3.0 and 3.5. The paper focuses on the correlation of microstructure with hardened state parameters like bulk density, apparent porosity, sorptivity, water absorption and compressive strength. XRD analysis peaks indicates quartz, cristobalite and gibbsite for raw RHA and new peaks corresponding to Zeolite A in geopolymer specimens. In general, SEM micrographs show interconnected pores and loosely packed geopolymer matrix except for specimens made with Si/Al of 2.0 which exhibited comparatively better matrix. Incorporation of Al from sodium aluminate were confirmed with the stretching and bending vibration of Si-O-Si and O-Si-O observations from the FTIR analysis of geopolymer specimen. The dense microstructure of SA2.0 correlate into better performance in terms of 28 days maximum compressive strength of 16.96 MPa and minimum for porosity, absorption and sorptivity among the specimens. However, due to the higher water demand to make the paste workable, the value of porosity, absorption and sorptivity were reportedly higher as compared with other geopolymer systems. Correlation regression equations were proposed to validate the interrelation between physical parameters and mechanical strength. RHA geopolymer shows comparatively lower compressive strength as compared to Fly ash geopolymer.

스페이서 가터 스프링 코일 X-750 소재 정밀 조직 분석 방법 (Microstructure characterization technique of spacer garter spring coil X-750 material)

  • 진형하;류이슬;이경근
    • 한국압력기기공학회 논문집
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    • 제17권2호
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    • pp.109-118
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    • 2021
  • In the periodic surveillance material test for the spacer component of fuel channel assembly in CANDU, a microstructural characterization analysis is required in addition to the mechanical property evaluation test. In this study, detailed microstructure analysis and simple mechanical property evaluation of archive spacer parts were conducted to indirectly support the surveillance test and assist in the study of spacer material degradation. We investigated the microstructural characteristics of the spacer garter spring coil through comparative analysis with the plate material. The main microstructure characteristics of the garter spring coil X-750 are represented by the fine grain size distribution, the ordering phase distribution developed inside the matrix, the high dislocation density inside the grains, and the arrangement of coarse carbides. In addition, the yield strength of the garter spring coil X-750 was indirectly evaluated to be approximately 1 GPa. We also established an analytical method to elucidate the microstructural evolution of the radioactive spacer garter spring coil X-750 based on Canadian research experiences. Finally, we confirmed the measurement technique for helium bubble formation through TEM examination on the helium implanted X-750 material.

A Study on Analysis of J85 Engine V.G. Actuator Arm Shaft Crack

  • Hwang, Young-Ha;Son, Kyung-Sug;Kim, Tae-Gu
    • International Journal of Safety
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    • 제8권1호
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    • pp.6-9
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    • 2009
  • The crack in a J85 engine V.G. actuator arm shaft for a bell crank on the engine compressor was investigated. The crack was observed in twenty two shafts during the inspection of 238 shafts. The failure analysis of shaft cracks was performed by chemical composition analysis using ICP(Inductively Coupled Plasma) and by fracture surface and microstructure analysis using FE-SEM and optical microscope. The crack initiated from the top and bottom and propagated to the center along the grain boundaries. From the chemical composition analysis, the fractography of the fracture surface and the microstructure, it was found that the failure mechanism of the shafts is the inclusion-related intergranular decohesion crack. The inclusion was found out from MnS particle by EDS(Energy Dispersive Spectroscopy). The crack initiated MnS inclusion in the grain boundary and propagated with the increase of applied shear stress during long operation. In order to prevent the fracture, NDI(Nondestructive inspection) is needed periodically as recommended.

Effect of Autoclave Curing on the Microstructure of Blended Cement Mixture Incorporating Ground Dune Sand and Ground Granulated Blast Furnace Slag

  • Alawad, Omer Abdalla;Alhozaimy, Abdulrahman;Jaafar, Mohd Saleh;Aziz, Farah Nora Abdul;Al-Negheimish, Abdulaziz
    • International Journal of Concrete Structures and Materials
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    • 제9권3호
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    • pp.381-390
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    • 2015
  • Investigating the microstructure of hardened cement mixtures with the aid of advanced technology will help the concrete industry to develop appropriate binders for durable building materials. In this paper, morphological, mineralogical and thermogravimetric analyses of autoclave-cured mixtures incorporating ground dune sand and ground granulated blast furnace slag as partial cementing materials were investigated. The microstructure analyses of hydrated products were conducted using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), differential thermal analysis (DTA), thermo-graphic analysis (TGA) and X-ray diffraction (XRD). The SEM and EDX results demonstrated the formation of thin plate-like calcium silicate hydrate plates and a compacted microstructure. The DTA and TGA analyses revealed that the calcium hydroxide generated from the hydration binder materials was consumed during the secondary pozzolanic reaction. Residual crystalline silica was observed from the XRD analysis of all of the blended mixtures, indicating the presence of excess silica. A good correlation was observed between the compressive strength of the blended mixtures and the CaO/$SiO_2$ ratio of the binder materials.

나노 섬유를 혼합한 시멘트 페이스트의 미세구조와 강도에 대한 연구 (A Study about the Strength and Microstructure of Hardened Cement Pastes Including Nanofibers)

  • 응유옌 트리;김정중
    • 대한토목학회논문집
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    • 제40권2호
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    • pp.177-182
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    • 2020
  • 본 연구에서는 시멘트 페이스트에 혼합된 나노 섬유가 경화된 시멘트페이스트의 압축강도와 인장강도에 미치는 영향을 연구하였다. 2종류의 나노 섬유를 사용하였다. 나일론 66 나노 섬유와 카본 나노 튜브로 보강된 나일론 66 나노 섬유를 전기방사로 제작하여 시멘트 파우더에 각각 혼합하였다. 물-시멘트비 0.5의 시멘트 페이스트 시편을 제작하고 28일간 양생하였다. 실험 결과, 나노섬유의 혼합이 시멘트 페이스트 시편의 압축강도와 인장강도를 증가시킴을 확인하였다. 나노 섬유의 보강 매카니즘을 확인하기 위해 주사전자현미경(SEM) 분석, 전계방사 투과전자 현미경(FE-TEM) 분석 및 열 중량 분석(TGA)을 수행하여 나노섬유를 포함한 시멘트 페이스트의 미세 구조를 분석하였다.

미세조직 분석을 통한 잠수함 탈출트렁크 해치 스프링 파손에 관한 연구 (A Study on the Breakage of the Hatch Spring of the Submarine Escape Trunk through Microstructure Analysis)

  • 이영석;최우석;김병호;윤지수
    • 한국산학기술학회논문지
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    • 제22권1호
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    • pp.305-312
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    • 2021
  • 본 연구는 미세조직 분석을 통한 잠수함 탈출 트렁크 해치 스프링 파손부 개선에 관한 내용으로 잠수함 건조 중 발생한 탈출 트렁크 파손에 대한 발생원인 및 개선방안에 대해서 검토 하였다. 탈출 트렁크 스프링 파괴에 대한 원인 규명을 위해서 파손된 제품에서 시편을 채취하여 형광분석기를 이용한 재질의 화학성분을 비교 분석 하였고, 기계적 특성 변화를 검토하기 위해 파손부 주위로 비커스 경도를 측정 하였다. 특히, 스프링 파손부는 광학현미경 및 주사전자현미경을 이용하여 파면을 심층적으로 관찰하여 균열의 시작점 및 전파 경로를 확인하여 파괴에 대한 원인을 규명하고자 하였다. 최종적으로는 스프링 파손 원인 규명을 통한 스프링 형상 설계 방안을 제시하였고, 추가적으로 내부식성 및 내마모성이 우수한 나일론 도장을 도포하여 신규로 개선된 스프링을 제작 하였다. 실제 건조중인 잠수함 트렁크 해치에 부착하여 시험한 결과 기존 제품에 비해 해치 여닫음 시 스프링 간 접촉에 의한 도장 벗겨짐 현상이 감소하여 개선의 효과를 확인 하였다.

유한요소해석을 이용한 탄소강의 담금질 공정에 대한 상변태 및 기계적 성질 예측 (Prediction of Phase Transformation and Mechanical Property of Carbon Steel in Quenching based on Finite Element Analysis)

  • 김동규;정경환;강성훈;임용택
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.173-176
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    • 2009
  • A great emphasis has been placed on the design of heat treatment process to achieve desired microstructure and mechanical property of final product. In this study, finite element analysis was carried out to predict temperature, microstructure and hardness of eutectoid steel after water quenching. Convective heat transfer coefficients were determined by inverse analysis using surface temperatures measured with three different installation methods of thermocouples. Finally, the effect of convective heat transfer coefficients on the prediction of temperature history and hardness was analyzed by comparing experimental and simulation results.

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열가압 및 열처리에 따른 IPS Empress 2 세라믹의 굴곡강도와 미세구조 (FLEXURE STRENGTH AND MICROSTRUCTURE OF IPS EMPRESS 2 GLASS-CERAMIC ON HEAT-PRESSING AND HEAT TREATMENTS)

  • 오상천;동진근
    • 대한치과보철학회지
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    • 제38권5호
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    • pp.575-582
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    • 2000
  • This investigation was designed to determine whether heat-pressing and/or simulated heat treatments affected the flexure strength and the microstructure of the lithium disilicate glass-ceramic in the IPS Empress 2 system. Four groups of the specimens were prepared as follows: group 1 - as-received material, group 2 - heat-pressed material; group 3 - heat-pressed and simulated initial heat-treated material; group 4 - heat-pressed and the simulated heat-treated material with full firings for a final restoration. The three-point bending test and the scanning elec-tron microscope (SEM) analysis was conducted for the purpose of this study. The flexure strength of group 2 was significantly higher than that of group 1. However, there were no significant differences in strength among group 2, 3, and 4, and between group 1 and 4. The SEM micrographs of the lithium disilicate glass-ceramic showed the closely packed, multi-directionally interlocking microstructure of numerous lithium disilicate crystals protruding from the glass matrix. The crystals of the heat-pressed materials (group 2, 3, and 4) were a little denser and about two times bigger than those of the as-received material (group 1). This change of microstructure is more obviously exhibited particularly between group 1 and 2. However, there was no a marked difference among group 2, 3, and 4 after the heat-pressing procedure. Although there were significant increase of the strength and some changes of the microstructure after the heat-pressing operation, the combination of the heat-pressing and the simulated subsequent heat treatments did not produce the increase of strength of IPS Empress 2 glass-ceramic.

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Ti-6Al-4V 합금의 고온 성형시 미세조직 예측에 관한 연구 (Prediction of Microstructure During High Temperature Forming of Ti-6Al-4V Alloy)

  • 이유환;신태진;박노광;심인옥;황상무;이종수
    • 한국군사과학기술학회지
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    • 제7권4호
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    • pp.70-78
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    • 2004
  • A study has been made to investigate the high temperature deformation behavior of Ti-6Al-4V alloyand to predict the final microstructure under given forming conditions. Equiaxed and $Widmanst\ddot{a}tten$ microstructures of Ti-6Al-4V alloys were prepared as initial microstructures. By performing the compression tests at high temperatures$(700\~1100^{\circ}C)$ and at a wide range of strain rates$(10^{-4}\~10^2/s)$, various parameters such as strain rate sensitivity(m) and activation energy(Q) were calculated and used to establish constitutive equations. When the specimens were deformed up to strain 0.6, equiaxed microstructure did not show any significant changes in microstructure, while $Widmanst\ddot{a}tten$ microstructure revealed considerable flow softening, which was attributed to the globularization of a platelet at the temperature range of $800\~970^{\circ}C$ and at the strain rate range of $10^{-4}\~10^{-2}/s$. To predict the final microstructure after forming, finite element analysis was performed considering the microstructural evolution during the deformation. The grain size and the volume fraction of second phase of deformed body were predicted and compared with the experimental results.

KR60 레일의 미세조직과 기계적 물성 평가 (Investigation of Microstructure and Mechanical Properties of KR60 Rail)

  • 최욱진;조희재;윤경민;민경환;임남형;이수열
    • 한국재료학회지
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    • 제27권12호
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    • pp.652-657
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    • 2017
  • The use of continuous welded rail is increasing because of its many advantages, including vibration reduction, enhanced driving stability, and maintenance cost savings. In this work, two different types of continuous welded rails were examined to determine the influence of repeated wheel-rail contact on the crystal structure, microstructure and mechanical properties of the rails. The crystal structure was determined by x-ray diffraction, and the microstructure was examined using optical microscopy and scanning electron microscopy. Tensile and microhardness tests were conducted to examine the mechanical behaviors of prepared specimens taken from different positions in the cross section of both newly manufactured rail and worn rail. Analysis revealed that both the new and worn rail had a mixed microstructure consisting of ferrite and pearlite. The specimens from the top position of each rail exhibited decreased lamella spacing of the pearlite and increased yield strength, ultimate tensile strength and hardness, as compared with those from other positions of the rail. It is thought that the enhanced mechanical property on the top position of the worn rail might be explained by a mixed effect resulting from a directional microstructure, the decreased lamella spacing of pearlite, and work hardening by the repeated wheel-rail contact stress.