• 제목/요약/키워드: micro-nano structure

검색결과 281건 처리시간 0.028초

비파괴적 연속압입시험: 대형구조물로부터 nano소재까지의 응용연구 (Nondestructive Advanced Indentation Technique: The Application Study Industrial Structure to Nanomaterial)

  • 전은채;권동일;최열;장재일
    • 비파괴검사학회지
    • /
    • 제22권4호
    • /
    • pp.333-346
    • /
    • 2002
  • 재료에 가해지는 하중에 따른 변형정도를 측정하는 연속압입시험은 비파괴적으로 재료의 기계적 물성을 직접 평가할 수 있는 기법으로, 하충의 범위에 따라 macro, micro 그리고 nano의 세 범위로 나눌 수 있다. Macro 범위는 kgf 영역에서 사용되어, 국부 영역의 인장물성과 신뢰성 저하의 주요 원인인 잔류응력을 구할 수 있으며, 최근에는 국내기술에 의해 관련 기기와 기술이 개발되었다. 산업구조물, 사용중인 배관 등 기존 시험법으로는 평가하기 힘든 소재의 신뢰성 평가에 많은 활용이 이루어지고 있다. Micro 범위는 gf 영역으로, macro 범위보다 높은 분해능에 의해 용접부 등 물성 구배가 존재하는 재료에 사용된다. 한편 mgf 영역의 극미소하중에 적용되는 nanoindentation technique은 기본적으로 경도와 탄성계수를 구할 수 있으며, 잔류응력, 인장물성 등을 유도하는 연구가 진행중이다. 반도체 재료, 다 상 재료, 바이오 소재 등에서 많은 활용이 이루어지고 있으며, 그 수요가 급격히 증가하고 있는 추세이다. 이러한 연구 들올 바탕으로 하여 국제 표준 규격 및 국내 표준 규격의 제정이 추진 중이다.

냉간 등방압 성형공정을 이용한 마이크로 엠보싱 패턴 성형 및 기계적 물성 측정 (Fabrication Method Of Micro Embossing Patterned Metallic Thin Foil Using CIP Process and It's Mechanical Property)

  • 이혜진;이낙규;이근안;이형욱;최석우
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.243-246
    • /
    • 2006
  • In this paper, Experimental results on the measurement of mechanical properties of fine patterns in the MEMS structure are described. The mechanical properties of embossing patterns on metallic thin foil is measured using the nano indentation system, that is developed by Korea Institute of Industrial Technology(KITECH). These micro embossing patterns are fabricated using CIP(Cold Isostatic Press) process on micro metallic thin foils(Al-1100) that are made by rolling process. These embossing patterned metallic thin foils(Al-1100) are used in the reflecting plate of BLU(Back Light Unit) and electrical/mechanical MEMS components. If these mechanical properties of fine patterns are utilized in a design procedure, the optimal design can be achieved in aspects of reliability as well as economy.

  • PDF

Three Dimensionally Ordered Microstructure of Polycrystalline TiO2 Ceramics with Micro/meso Porosity

  • Chang, Myung Chul
    • 한국세라믹학회지
    • /
    • 제53권2호
    • /
    • pp.227-233
    • /
    • 2016
  • In order to make a highly ordered three-dimensional porous structure of titania ceramics, porogen beads of PS [Polystyrene] and PMMA [poly(methylmetacrylate)] were prepared by emulsion polymerization using styrene monomer and methyl methacrylate monomer, respectively. The uniform beads of PS or PMMA latex were closely packed by centrifugation as a porogen template for the infiltration of titanium butoxide solution. The mixed compound of PS or PMMA with titanium butoxide was dried and the dry compacts were calcined at $450^{\circ}C-750^{\circ}C$ according to the firing schedule to prepare micro- and meso- structures of polycrystalline titania with monodispersed porosity. Inorganic frameworks composed of $TiO_2$ were formed and showed a three Dimensionally Ordered Microstructure [3DOM] of $TiO_2$ ceramics. The pulverized particles of the $TiO_2$ ceramic skeleton were characterized using XRD analysis. A monodispersed crystalline micro-structure with micro/meso porosity was observed by FE-SEM with EDX analysis. The 3DOM $TiO_2$ skeleton showed opalescent color tuning according to the direction of light.

인공지능(AI)을 활용한 미세패턴 불량도 자동화 검사 시스템 (Automated Inspection System for Micro-pattern Defection Using Artificial Intelligence)

  • 이관수;김재우;조수찬;신보성
    • 한국산업융합학회 논문집
    • /
    • 제24권6_2호
    • /
    • pp.729-735
    • /
    • 2021
  • Recently Artificial Intelligence(AI) has been developed and used in various fields. Especially AI recognition technology can perceive and distinguish images so it should plays a significant role in quality inspection process. For stability of autonomous driving technology, semiconductors inside automobiles must be protected from external electromagnetic wave(EM wave). As a shield film, a thin polymeric material with hole shaped micro-patterns created by a laser processing could be used for the protection. The shielding efficiency of the film can be increased by the hole structure with appropriate pitch and size. However, since the sensitivity of micro-machining for some parameters, the shape of every single hole can not be same, even it is possible to make defective patterns during process. And it is absolutely time consuming way to inspect all patterns by just using optical microscope. In this paper, we introduce a AI inspection system which is based on web site AI tool. And we evaluate the usefulness of AI model by calculate Area Under ROC curve(Receiver Operating Characteristics). The AI system can classify the micro-patterns into normal or abnormal ones displaying the text of the result on real-time images and save them as image files respectively. Furthermore, pressing the running button, the Hardware of robot arm with two Arduino motors move the film on the optical microscopy stage in order for raster scanning. So this AI system can inspect the entire micro-patterns of a film automatically. If our system could collect much more identified data, it is believed that this system should be a more precise and accurate process for the efficiency of the AI inspection. Also this one could be applied to image-based inspection process of other products.

PZT 캔틸레버 구동기와 마이크로 시소구조를 적용한 저전압 SPDT MEMS RF 스위치 구현 (Implementation of a Low Actuation Voltage SPDT MEMS RF Switch Applied PZT Cantilever Actuator and Micro Seesaw Structure)

  • 이대성;김원효;정석원;조남규;성우경;박효덕
    • 대한전자공학회:학술대회논문집
    • /
    • 대한전자공학회 2005년도 추계종합학술대회
    • /
    • pp.147-150
    • /
    • 2005
  • Low actuation voltage and no contact stiction are the important factors to apply MEMS RF switches to mobile devices. Conventional electrostatic MEMS RF switches require several tens of voltages for actuation. In this paper we propose PAS MEMS RF switch which adopt PZT actuators and seesaw cantilevers to meet the above requirements. The fundamental structures of PAS MEMS switch were designed, optimized, and fabricated. Through the developed processes PAS SPDT MEMS RF switches were successfully fabricated on 4" wafers and they showed good electrical properties. The driving voltage was less than 5 volts. And the insertion loss was -0.5dB and the isolation was 35dB at 5GHz. The switching speed was about 5kHz. So these MEMS RF switches can be applicable to mobile communication devices or wireless multi-media devices at lower than 6GHz.

  • PDF

초음파 나노표면개질기술의 특성과 활용방안 연구 (A Study on the Ultrasonic Nano Crystal Surface Modification(UNSM) Technology and It's Application)

  • 편영식;박정현;조인호;김창식;서창민
    • 대한기계학회논문집A
    • /
    • 제33권3호
    • /
    • pp.190-195
    • /
    • 2009
  • All the failure in fatigue of torsion, bending and rolling contact, and in sliding wear begins mostly from surface. So much efforts have been invested to the surface technology which deal these problems during past decades, but the industrial demand keeps growing and more significant requirements are added to researchers and engineers. Nano crystal surface modification technology which makes the surface layers into nano crystalline, induces big and deep compressive residual stress, increases surface hardness, improves surface hardness, and make micro dimples structure on surface is an emerging technology which can break limits of current surface technology and relieve the burden of researchers and engineers. In this study, a nano crystal surface modification technology which is calling UNSM(Ultrasonic nano crystal surface modification) technology, is introduced and how it has been applied to industry to solve these failure problems is explained.

아연-마그네슘 합금의 열처리에 따른 기계적 특성 연구 (The Effect of Heat Treatment Hold Time for Mechanical Properties of Zinc-Magnesium Alloy)

  • 황인주
    • 열처리공학회지
    • /
    • 제33권3호
    • /
    • pp.117-123
    • /
    • 2020
  • Due to high corrosion resistance, Zinc has been widely used in the automobile, shipping or construction industries as a galvanizing material. Zinc is popular as a coating element, but its low mechanical strength impede the expansion of applications as a load-bearing structure. The mechanical strength of Zinc can be increased through zinc based alloy process, but the ductility is significantly reduced. In this study, the mechanical strength and ductility of Zinc-Magnesium alloys with respect to heat treatment hold time was investigated. In order to enhance the mechanical strength of Zinc, a Zinc-Magnesium alloy was fabricated by a melting process. The heat treatment process was performed to improve the ductility of Zinc-Magnesium alloy. The microstructure of the heat-treated alloy specimen was analyzed using SEM. The hardness and compressive strength of the specimen were measured by a micro-hardness tester and a nano-indenter, respectively.

열 기포에 의한 고체 박막의 변형 해석 (Deflection of a Thin Solid Structure by a Thermal Bubble)

  • 김호영;이윤표
    • 대한기계학회논문집B
    • /
    • 제27권2호
    • /
    • pp.236-242
    • /
    • 2003
  • Thermal bubbles find their diverse application areas in the MEMS (MicroElectroMechanial Systems) technology, including bubble jet printers, microactuators, micropumps, etc.. Especially, microactuators and micropumps, which use a microbubble growing by a controlled heat input, frequently involve mechanical and thermal interaction of the bubble with a solid structure, such as a cantilever beam and a membrane. Although the concept is experimentally verified that an internal pressure of the bubble can build up high enough to deflect a thin solid plate or a beam, the physics of the entire process have not yet been thoroughly explored. This work reports the experimental study of the growth of a thermal bubble while deflecting a thin cantilever beam. A physical model is presented to predict the elastic response of the cantilever beam based on the experimental measurements. The scaling law constructed through this work can provide a design guide for micro- and nano-systems that employ a thermal bubble for their actuation/pumping mechanism.

Tailoring and Control of The Micro (Nano) Structure of Functional CMSs and MMCs

  • Colomban
    • The Korean Journal of Ceramics
    • /
    • 제5권1호
    • /
    • pp.55-72
    • /
    • 1999
  • A cheallenge in the aerospace field is to design new composites satisfying specific and sometimes conflicting properties. The key steps are ⅰ)the understanding and the control of the reaction between the reinforcement and the embedding matrix, ⅱ) the achievement of a coherent and robust matrix. The problems encountered to prepare particulate, 1D, 2D and 3D reinforced composites using polymeric are discussed. Emphasis is given to the control of the micro/nanostructure using Raman microspectrometry and depth-sensing microindentation, in order to get information on the micromechanics and fiber structure simultaneously, within ceramic (CMC's) and metal matrix (MMC's) composites.

  • PDF

HVOF용사 코팅한 SM490B 코팅층의 미시조직 특성 (The Micro Structure Characteristics of Coating Layer on SM490B with HVOF Coating)

  • 남기수;조원익;윤명진;김병문
    • 한국공작기계학회논문집
    • /
    • 제14권5호
    • /
    • pp.80-86
    • /
    • 2005
  • High velocity oxy-fuel thermally sprayed coating of the WC-Co cermet material is a well-established process for modifying the surface properties of the structural components exposed to the corrosive and wear attacks. The hard WC phase in the coating resists to the wear while the soft metallic Co increases the adhesive and cohesive bonding properties. The coating properties deposited by the HVOF process are greatly dependent on the feedstock materials and processing parameters. The effects of the feedstock material and process coating parameters including the in-flight particle parameters and resultant coating microstructures were observed in this paper.