• Title/Summary/Keyword: method of measurement

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Development of Effective Measurement Method for Burr Geometry (효율적인 버 형상 측정방법 개발)

  • 고성림;김원섭
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.81-87
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    • 2003
  • Triangulation method, conoscopic holography method and interferometry method are analyzed for effective measurement of micro burr geometry, which is formed in micro drilling. To select proper sensor, the cross section of a cylinder with 0.5mm diameter is measured and the result shows that conoscopic holography method is effective for measuring highly inclined surface in cylinder. Burrs with 1.0mm and 30${\mu}{\textrm}{m}$ height are measured by three suggested methods. As a result, the conoscopic holography method is proved to be most proper in measuring burr geometry. Burr measurement system is developed, which consists of conoscopic laser sensor, X-Y table, controller and burr measurement program. Burrs can be measured automatically and the result is displayed in 3D shape

Measurement of Static and Dynamic Displacement by Image Processing and Study for Prediction Method of Velocity and Acceleration (영상처리를 이용한 정동적 변위 계측과 속도, 가속도 추산방식 연구)

  • Heo, Seok;Kwak, Moon-Kyu;Lee, Ho-Bum
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2010.10a
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    • pp.527-532
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    • 2010
  • This paper is concerned with the measurement of static and dynamic displacement by image processing(IP) and study for prediction method of velocity and acceleration. To measure the displacement visually, the measurement system consists of a telephoto zoom camera, ccd image device and a computer. The specific target on the white board is used to calculate the displacement of the structure. The captured image is then converted into a pixel-based data and then analyzed numerically. The limitation of the system depends on the image capturing speed and the pixel-size of image. In this paper, we developed for the displacement measurement using the image processing method. The proposed method enables us to measure the vibration measurement, velocity and acceleration directly without any contact. The current resolution of the displacement measurement is limited to 1/100 millimeter scale.

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Uncertainty Assessment Using Monte Carlo Simulation in Gas Flow Measurement (기체 유량 측정에서 몬테 카를로 모사를 이용한 측정불확도 평가)

  • Lee, Dae-Sung;Yang, In-Young;Kim, Chun-Taek;Yang, Soo-Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.12
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    • pp.1758-1765
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    • 2003
  • Monte Carlo simulation(MC) method was used as an uncertainty assessment tool for gas flow measurement in this paper. Uncertainty sources for gas flow measurement were analyzed, and probability distribution characteristics of each source were discussed. Detailed MC methodology was described including the effect of the number of simulation. The uncertainty result was compared with that of the conventional sensitivity coefficient method, and it was revealed that the results were different from each other for this particular gas flow measurement case of which the modelling equation was nonlinear. The MC was comparatively simple, convenient and accurate as an uncertainty assessment method, especially in cases of complex, nonlinear measurement modelling equations. It was noted that the uncertainty assessment method should be selected carefully according to the mathematical characteristics of the measurement.

Development of On-machine Flatness Measurement Method (평면도 기상 측정 방법 개발)

  • 장문주;홍성욱
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.187-193
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    • 2003
  • This paper presents an on-machine measurement method of flatness error fur surface machining processes. There are two kinds of on-machine measurement methods available to measure flatness errors in workpieces: i.e., surface scanning method and sensor scanning method. However, motion errors are often engaged in both methods. This paper proposes an idea to realize a measurement system of flatness errors and its rigorous application for estimation of motion errors of the positioning system. The measurement system is made by modifying the straightness measurement system, which consists of a laser, a CCD camera and processing system, a sensor head, and some optical units. The sensor head is composed of a retroreflector, a ball and ball socket, a linear motion guide unit and adjustable arms. The experimental .results show that the proposed method is useful to identify flatness errors of machined workpieces as well as motion errors of positioning systems.

A Standard Method for Progress Measurement in a Petrochemical Plant EPC Project (석유화학 플랜트 EPC 사업의 진도율 산정표준의 제안)

  • Cho, Hong-Yeon;Yoo, Hoseon
    • Plant Journal
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    • v.7 no.4
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    • pp.77-87
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    • 2011
  • In proportion to continuing growth of overseas plant market and the trend of its mega scale of the project, the importance of management is significantly emphasized for the successful execution of the project. And it is recognized that progress control is the most important management item amongst the others in the management. Progress control is importance of progress measurement for performance measurement and process control of project, but it is hardly obtainable securing the objectivity in the progress measurement since the progress measurement are being applied differently in accordance with the project conditions and the experience level of the person in charge for the progress control. This study has conducted as following to propose a standard method for progress measurement in a petrochemical plant protect. Domestic and overseas plant projects are investigated variously with the applied method of progress measurement, and the deduced problem of progress measurement. And then standard method for progress measurement of engineering, procurement, construction and commissioning has been proposed according to comparison and analysis of practices in domestic & overseas plant project, procedures for progress control in the globally reputed petrochemical client, company rules and recommendation of the expert in progress control.

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Measurement of Large-amplitude and Low-frequency Vibrations of Structures Using the Image Processing Method (영상 처리 방법을 이용한 구조물의 큰 변위 저주파 진동 계측)

  • Kim, Ki-Young;Kwak, Moon K.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.3 s.96
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    • pp.329-333
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    • 2005
  • This paper is concerned with the measurement of low-frequency vibrations of structures using the image processing method. To measure the vibrations visually, the measurement system consists of a camera, an image grabber board, and a computer. The specific target installed on the structure is used to calculate the vibration of structure. The captured image is then converted into a pixel-based data and then analyzed numerically. The limitation of the system depends on the image capturing speed and the size of image. In this paper, we propose the methodology for the vibration measurement using the image processing method. The method enables us to measure the displacement directly without any contact. The current resolution of the vibration measurement is limited to sub centimeter scale. However, the frequency bandwidth and resolution can be enhanced by a high-speed and high-resolution image processing system.

Performance Improvement of Digital Capacitance Measurement System using Voting Method (Voting 기법을 이용한 디지털 정전용량 계측 시스템에서의 성능 개선)

  • Lee, Won-Kyung;Shin, Doo-Jin;Huh, Uk-Youl
    • Proceedings of the KIEE Conference
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    • 1999.11c
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    • pp.482-484
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    • 1999
  • In this paper, we propose a voting method for capacitance measurement. Nowadays the measurement system is changing from analog system to digital system. However, capacitance measurement system has a data error because of the noise. The data of general digital measurement system include an internal and external measurement noises that highly affect to the results. Therefore, this paper proposes data compensation method using voting method. Finally, simulation results are used to demonstrate the efficiency of the proposed method.

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Development of Automatic ALC Block Measurement System Using Machine Vision (머신 비전을 이용한 ALC 블록 생산공정의 자동 측정 시스템 개발)

  • 엄주진;허경무
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.6
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    • pp.494-500
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    • 2004
  • This paper presents a machine vision system, which inspects the measurement of the ALC block on a real-time basis in the production process. The automatic measurement system was established with a CCD camera, an image grabber, and a personal computer without using assembled measurement equipment. Images obtained by this system was processed by an algorithm, specially designed for an enhanced measurement accuracy. For the realization of the proposed algorithm, a preprocessing method that can be applied to overcome uneven lighting environment, boundary decision method, unit length decision method in uneven condition with rocking objects, and a projection of region using pixel summation are developed. From our experimental results, we could find that the required measurement accuracy specification is sufficiently satisfied by using the proposed method.

Development of Automatic Measurement and Inspection System for ALC Block Using Camera (카메라를 이용한 ALC 블록의 치수계측 및 불량검사 자동화 시스템 개발)

  • 허경무;김성훈
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.6
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    • pp.448-455
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    • 2003
  • A system design technique of automatic thickness measurement and defect inspection system, which measures the thickness of the ALC(Autoclaved Lightweight Concrete) block and inspects the defect on a realtime basis is proposed. The image processing system was established with a CCD camera, an image grabber, and a personal computer without using assembled measurement equipment. The image obtained by this system was analyzed by a devised algorithm, specially designed for the enhanced measurement accuracy. For the realization of the proposed algorithm, the preprocessing method that can be applied to overcome uneven lighting environment, an enhanced edge decision method using 8 edge-pairs with irregular and rough surface, the unit length decision method in uneven condition with rocking objects, and the curvature calibration method of camera using a constructed grid are developed. The experimental results, show that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

Realization of High Precision Position Measurement System Using M-sequence Encoded Laser Beam Scanning

  • Takayama, Jun-ya;Shinji Ohyama;Akira Kobayashi
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.107.5-107
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    • 2001
  • In this report, as the active position measurement system, a new method for two-dimensional position measurement system using a concept of semi-open type signal field has proposed. The feature of this system is realizing a position measurement only by scanning the encoded laser beams from scanning points to a measurement field, and observed it. First, both system configuration and encoding method are considered concretely, and M-sequence signal is selected for encoding. Next system design is performed to realize the theoretical measurement accuracy, and applied to a position measurement experiments. Experimental results show that measurement precision is larger than theoretical values. Furthermore, method for improving the measurement ...

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