• 제목/요약/키워드: membrane fabrication process

검색결과 122건 처리시간 0.01초

MEA 제조 방법에 따른 상대습도 변화가 PEMFC 내구성에 미치는 영향 (Effect of various MEA fabrication methods on the PEMFC durability testing at high and low humidity conditions)

  • 김근호
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
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    • pp.86.2-86.2
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    • 2010
  • In order to improve polymer electrolyte membrane fuel cell (PEMFC) durability, the durability of membrane electrode assemblies (MEA), in which the electrochemical reactions actually occur, is one of the vital issues. Many articles have dealt with catalyst layer degradation of the durability-related factors on MEAs in relation to loss of catalyst surface area caused by agglomeration, dissolution, migration, formation of metal complexes and oxides, and/or instability of the carbon support. Degradation of catalyst layer during long-term operation includes cracking or delamination of the layer which result either from change in the catalyst microstructure or loss of electronic or ionic contact with the active surface, can result in apparent activity loss in the catalyst layer. Membrane degradation of the durability-related factors on MEAs can be caused by mechanical or thermal stress resulting in formation of pinholes and tears and/or by chemical attack of hydrogen peroxide radicals formed during the electrochemical reactions. All of these effects, the mechanical damage of membrane and degradation of catalyst layers are more facilitated by uneven stress or improper MEA fabrication process. In order to improve the PEMFC durability, therefore, it is most important to minimize the uneven stress or improper MEA fabrication process in the course of the fabrication of MEA. We analyzed the effects of the MEA fabrication condition on the PEMFC durability with MEA produced using CCM (catalyst coated membrane) method. This paper also investigated the effects of MEA fabrication condition on the PEMFC durability by adding additional treatment process, hot pressing and pressing, on the MEA produced using CCM method.

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롤투롤 공정을 활용한 평판형 분리막의 대면적 제조 연구 (Scale-up Fabrication of Flat Sheet Membrane by Using a Roll-to-Roll Process)

  • 백동혁;유영민;김인철;박유인;남승은;조영훈
    • 멤브레인
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    • 제34권1호
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    • pp.79-86
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    • 2024
  • 고분자 분리막의 대표적인 형태 중 하나인 평판형 분리막은 제조가 용이하여 실험실에서 분리막 소재 연구에서부터 실제 상용 분리막 생산에 이르기까지 널리 활용되는 분리막의 형태이다. 정밀여과 및 한외여과 등에 사용되는 평판형의 다공성 고분자 분리막은 주로 상분리 공정을 통해 제조할 수 있으며, 여기에는 비용매 유도 및 증기 유도 상분리 공정이 활용된다. 그러나 상분리 공정 특성상 주변 환경과 실험자에 따라 샘플 간 편차가 쉽게 발생하여 재현성의 확보가 어려운 점이 있다. 따라서 개발된 제조기술을 스케일업 및 재현성 확보를 위해 제어된 환경에서 연속식 대면적 제조가 가능한 롤투롤 제조장치가 필요하며, 본 연구에서는 실험실 스케일의 제조기술을 나이프 및 슬롯다이 롤투롤 공정으로 스케일 업 했을 때 나타나는 제조 환경 차이에 따른 분리막의 특성 변화를 비교하였다. 최종적으로 연속식 제조공정 인자에 대한 최적화를 통해 대면적 제조 시 분리막의 균일성을 확보하였다.

열공압 방식의 Polydimethylsiloxane 마이크로 밸브의 제작 및 특성 (Fabrication and Characteristics of Thermopneumatic-Actuated Polydimethylsiloxane Microvalve)

  • 김진호;조주현;한경희;김영호;김한수;김용상
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제53권4호
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    • pp.231-236
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    • 2004
  • A normally open thermopneumaticc-actuated microvalve has been fabricated and their properties are investigated. The advantages of the proposed microvalve are of the low cost fabrication process and the transparent optical property using polydimethylsiloxane (PDMS) and indium tin oxide (ITO) glass. The fabricated microvalves with in-channel configuration are easily integrated with other microfluidic devices on the same substrate. The fabrication process of thermopneumatic-actuated microvalvesusing PDMS is very simple and its performance is very suitable for a disposable lab-on-a-chip. The PDMS membrane deflection increases and the flow rates of the microchannel with microvalvels decrease as the applied power to the ITO heater increases. The powers at flow-off are dependent on the membrane thickness and the applied inlet pressure but are independent of the channel width of microvalves. The flow rate is well controlled by the switching function of ITO heater and the closing/opening times are around 20 sec and 25 sec, respectively.

고분자전해질 연료전지의 MEA 제조방법에 따른 성능비교 (The effect of MEA fabrication procedure on PEMFC performance)

  • 조용훈;조윤환;박인수;최백범;정대식;성영은
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2005년도 춘계학술대회
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    • pp.291-295
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    • 2005
  • The PEMFC behavior is quite complex and is influenced by several factors, including composition and structure of electrodes and membrane type. Fabrication of MFA is important factor for proton exchange membrane fuel cell. MFA of PEMFC with hot pressing and direct coating method were prepared, and performances were evaluated and compared each other. The effect of MEA preparation methods, hot pressing methods and direct coating methods, on the cell performance was analyzed by impedance spectroscopy and SEM. The performance of PEMFC wi th direct coat ing method was better than wi th hot pressing method because membrane internal resistance and membrane-:-interfacial resistance were reduced by elimination of hot pressing process in MEA fabrication. In addition the micro structure of MEA with direct coating method reveals uniform interface between membrane and catalyst layer.

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고분자전해질 연료전지용 MEA 제조 및 특성평가 (Fabrication and Properties Analysis of MEA for PEMFC)

  • 조용훈;조윤환;박인수;성영은
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.230-234
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    • 2005
  • Fabrication of MEA is important factor for proton exchange membrane fuel cell (PEMFC). MEA of PEMFC with hot pressing and direct coating method were prepared, and performances were evaluated and compared each other. The effect of MEA preparation methods, hot pressing methods and direct coating methods, on the cell performance was analyzed by impedance spectroscopy and SEM. The performance of PEMFC with direct coating method was better than with hot pressing method because membrane internal resistance and membrane-interfacial resistance were reduced by elimination of hot pressing process in MEA fabrication. In addition the micro structure of MEA with direct coating method reveals uniform interface between membrane and catalyst layer.

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고분자 이온교환막의 제조와 이온교환막을 이용한 에너지 공정 (The Fabrication of Ion Exchange Membrane and Its Application to Energy Systems)

  • 김재훈;류승보;문승현
    • 멤브레인
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    • 제30권2호
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    • pp.79-96
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    • 2020
  • 환경오염과 화석연료의 문제로 인한 2차 에너지 변환 및 저장 장치의 개발이 활발하게 진행되고 있다. 이러한 에너지 변환장치들은 전기화학적 시스템을 기본으로 운영되고 있으며 이온교환막은 각 공정의 성능을 결정짓는 중요한 요소이다. 따라서 에너지 시스템의 효율 증대 및 성능 향상을 위해서는 적합한 물성을 갖는 이온교환막 개발이 필요하다. 이러한 이온교환막은 크게 양이온교환막, 음이온교환막, 바이폴라막으로 분류되고 있으며, 이들 막들은 화학적, 물리적, 형태학적 특성에 따라 다양한 용도을 갖고 있다. 본 총설에서는 이온교환막의 주요한 특징과 함께 이들의 제조 방법에 대해 기술했다. 이어서 이온교환막을 이용하여 최근 개발되고 있는 전기화학 시스템에 기반을 둔 역전기 투석, 레독스 흐름 전지, 수전해 공정에 대해서 소개하고, 각 에너지 공정에서 이온교환막이 갖는 역할과 조건에 대해서 설명하였다.

수소분리용 Pd-Cu 합금 분리막의 Cu Reflow 영향 (The Effect of Cu Reflow on the Pd-Cu Alloy Membrane Formation for Hydrogen Separation)

  • 문진욱;김동원
    • 한국표면공학회지
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    • 제39권6호
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    • pp.255-262
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    • 2006
  • Pd-Cu alloy membrane for hydrogen separation was fabricated by sputtering and Cu reflow process. At first, the Pd and Cu was continuously deposited by sputtering method on oxidized Si support, the Cu reflow process was followed. Microstructure of the surface and permeability of the membrane was investigated depending on various reflow temperature, time, Pd/cu composition and supports. With respect to our result, Pd-Cu thin film (90 wt.% Pd/10 wt.% Cu) deposited by sputtering process with thickness of $2{\mu}m$ was heat-treated for Cu reflow The voids of the membrane surface were completely filled and the dense crystal surface was formed by Cu reflow behavior at $700^{\circ}C$ for 1 hour. Cu reflow process, which is adopted for our work, could be applied to fabrication of dense Pd-alloy membrane for hydrogen separation regardless of supports. Ceramic or metal support could be easily used for the membrane fabricated by reflow process. The Cu reflow process must result in void-free surface and dense crystalline of Pd-alloy membrane, which is responsible for improved selectivity oi the membrane.

FIB 밀링을 이용한 나노스텐실 제작 (Nanostencil fabrication using FIB milling)

  • 김규만;정성일;오현석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.871-874
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    • 2004
  • Fabrication of a high-resolution shadow mask, or called nanostencil, is presented. This high-resolution shadowmask is fabricated by a combination of MEMS processes and focused ion beam (FIB) milling. 500 nm thick and 2x2 mm large membranes are made on a silicon wafer by micro-fabrication processes of LPCVD, photolithography, ICP etching and bulk silicon etching. Subsequent FIB milling enabled local membrane thinning and aperture making into the thinned silicon nitride membrane. Due to high resolution of FIB milling process, nanoscale apertures down to 70 nm could be made into the membrane.

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에어로졸 증착법[aerosol depostion method]에 의한 $Ba[Ce_{0.9}Y_{0.1}]O_{3-\delta}$ - Ni 수소분리막 제조 ($Ba[Ce_{0.9}Y_{0.1}]O_{3-\delta}$ - Ni Composite Membrane for Hydrogen Separation by Aerosol Deposition Method)

  • 박영수;변명섭;최진섭;김진호;황광택
    • 한국수소및신에너지학회논문집
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    • 제21권2호
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    • pp.117-122
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    • 2010
  • BCY($Ba(Ce_{0.9}Y_{0.1})O_{3-\delta}$) oxide, shows high protonic conductivity at high temperatures, and are referred to as hydrogen separation membrane. For high efficiency of hydrogen separation ($H_2$ flux and selectivity) and low fabrication cost, ultimate thin and dense BCY-Ni layer have to be coated on a porous substrate such as $ZrO_2$. Aerosol depostion (AD) process is a novel technique to grow ceramic film with high density and nano-crystal structure at room-temperature, and would be applied to the fabrication process of AD integration ceramic layer effectively. XRD and SEM measurements were conducted in order to analyze the characteristics of BCY-Ni membrane fabricated by AD process.

Membrane 제거를 위한 전용 시스템 개발 (Development of Deburring System for Aircraft Components)

  • 최운집;정원재;성승학;이득우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1070-1073
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    • 2004
  • This paper is on the development of a system for removing membranes which is designed exclusively for aircraft components. Membrane removal solution is a most critical issue in aerospace industries since a method of manufacturing the components tends to be changed from fabrication of many parts to cutting into one body. The cutting method inevitably produces a huge amount of chips and then membranes remain in the body. The membrane removal process, as a result, becomes an important issue since it is directly related to productivity. We tried to develop a new machine which will replace the conventional method that uses a handy tool. The machine has been designed for a cutting tool set to follow the unique shape of the slot in the body by a cam follower and cut the membrane automatically. The design has been checked by structural analysis: stress and vibration analysis. A prototype test has been finished. This paper summarizes a series of development process of the deburring machine and some design issues are discussed.

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