• Title/Summary/Keyword: mechanical systems with friction

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Analysis of Three-Pad Gas Foil Journal Bearing for Increasing Mechanical Preloads (3 패드 가스 포일 저널 베어링의 프리로드 증가에 따른 성능 해석)

  • Lee, Jong Sung;Kim, Tae Ho
    • Tribology and Lubricants
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    • v.30 no.1
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    • pp.1-8
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    • 2014
  • In this study, a three-pad gas foil journal bearing with a diameter of 40 mm and an axial length of 35 mm was modeled to predict the static and dynamic performances with regard to an increasing mechanical preload. The Reynolds equation for an isothermal and isoviscous ideal gas was coupled with a simple elastic foundation foil model to calculate the hydrodynamic pressure solution iteratively. In the prediction results, the journal eccentricity, journal attitude angle, and minimum film thickness decreased, but the friction torque increased with the preload. A quick comparison implied a lower load capacity but higher stability for a three-pad gas foil bearing compared to a one-pad gas foil journal bearing. The direct stiffness coefficients increased with the preload, but the cross-coupled stiffness coefficients decreased. The direct damping coefficient increased in the horizontal direction but decreased in the vertical direction as the preload increased. These model predictions will be useful as a benchmark against experimental test data.

A Study on Wear Characteristics of High strength aluminum alloys by Surface Hardening (표면경화에 의한 고강도 알루미늄 합금의 마모 특성에 관한 연구)

  • Lee, Nam-Soo;Huh, Sun-Chul;Lee, Kwang-Young;Park, Won-Jo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1601-1606
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    • 2007
  • In order for high strength aluminum alloys to be used in transportation systems and the aerospace industry, excellent mechanical and physical properties are required. In particular, excellent anti-abrasion property is indispensable for parts that require driving force. In general, surface treatment technologies such as high frequency heat treatment, gas solid carburizing, surface rolling, shot peening are used as ways of improving anti-abrasion property. Among various surface treatment technologies, this research chose shot peening processing for Al7075-T6, which is well known as representative high-strength alloy steel. Wear characteristics were compared and analyzed after shot peening processing with shot ball velocities of 40m/s and 70m/s in order to investigate the effects of shot peening processing on wear characteristics.

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Adaptive robust hybrid position/force control for a uncertain robot manipulator

  • Ha, In-Chul;Han, Myung-Chul
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.426-426
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    • 2000
  • When real robot manipulators arc mathematically modeled, uncertainties are not avoidable. The uncertainties are often nonlinear and time varying, The uncertain factors come from imperfect knowledge of system parameters, payload change, friction, external disturbance and etc. We proposed a class of robust hybrid position/force control of manipulators and provided the stability analysis in the previous work. In the work, we propose a class of adaptive robust hybrid position/force control of manipulators with bound estimation and the stability based on Lyapunov function is presented. Especially, this controller does not need the information of uncertainty bound. The simulation results are provided to show the effectiveness of the algorithm.

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Microcomputer Control of Electronic-Hydraulic Three-Point Hitch for Agricultural Tractors ( I ) -Computer Simulation- (농용(農用) 트랙터 3점(點)히치시스템의 마이크로컴퓨터 제어(制御)( I ) -컴퓨터 시뮬레이션-)

  • Ryu, K.H.;Yoo, S.N.;Kim, Y.S.;Kim, G.Y.
    • Journal of Biosystems Engineering
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    • v.17 no.1
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    • pp.18-26
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    • 1992
  • A mechanical-hydraulic hitch control system has been adapted to most agricultural tractors. But it has various defects due to friction, inertia and hysteresis. Recently a number of electronic-hydraulic hitch control systems have been developed in several countries to improve control performance of the agricultural tractors equipped with a mechanical-hydraulic hitch control system. This study was conducted to develop a new electronic-hydraulic hitch control system using an electro-hydraulic servo valve instead of an on-off valve and to carry out computer simulation of the system. According to the result of computer simulation, the control system showed the best performance when the proportional constants were 9 and 4 for position and draft control respectively. The step and frequency responses were improved as flow rate increased.

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Tracking control of variable stiffness hysteretic-systems using linear-parameter-varying gain-scheduled controller

  • Pasala, D.T.R.;Nagarajaiah, S.;Grigoriadis, K.M.
    • Smart Structures and Systems
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    • v.9 no.4
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    • pp.373-392
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    • 2012
  • Tracking control of systems with variable stiffness hysteresis using a gain-scheduled (GS) controller is developed in this paper. Variable stiffness hysteretic system is represented as quasi linear parameter dependent system with known bounds on parameters. Assuming that the parameters can be measured or estimated in real-time, a GS controller that ensures the performance and the stability of the closed-loop system over the entire range of parameter variation is designed. The proposed method is implemented on a spring-mass system which consists of a semi-active independently variable stiffness (SAIVS) device that exhibits hysteresis and precisely controllable stiffness change in real-time. The SAIVS system with variable stiffness hysteresis is represented as quasi linear parameter varying (LPV) system with two parameters: linear time-varying stiffness (parameter with slow variation rate) and stiffness of the friction-hysteresis (parameter with high variation rate). The proposed LPV-GS controller can accommodate both slow and fast varying parameter, which was not possible with the controllers proposed in the prior studies. Effectiveness of the proposed controller is demonstrated by comparing the results with a fixed robust $\mathcal{H}_{\infty}$ controller that assumes the parameter variation as an uncertainty. Superior performance of the LPV-GS over the robust $\mathcal{H}_{\infty}$ controller is demonstrated for varying stiffness hysteresis of SAIVS device and for different ranges of tracking displacements. The LPV-GS controller is capable of adapting to any parameter changes whereas the $\mathcal{H}_{\infty}$ controller is effective only when the system parameters are in the vicinity of the nominal plant parameters for which the controller is designed. The robust $\mathcal{H}_{\infty}$ controller becomes unstable under large parameter variations but the LPV-GS will ensure stability and guarantee the desired closed-loop performance.

A Study on Analysis of Development Effectiveness of Composite Brake through Real Car Comparison and Verification (실차 비교 및 검증을 통한 복합재 브레이크의 개발 효용성 분석에 관한 연구)

  • Shim, J.H.;Kwon, Y.U.;Lee, J.H.;Shin, U.H.
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.3
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    • pp.41-47
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    • 2022
  • Composite material is recently very important material for eco-friendly vehicles because of its excellent mechanical property and lightweight effect. So, many research results have been recently published for developing the composite material to apply vehicles. In this paper, new brake system is presented using composite material to response this situation. And advantages in terms of performance compared to competitive company will be discussed in depth to verify superiorities of the new composite brake. To do so, composite brake systems which have the same size as the competitive company to the same vehicle is applied. And superiorities through a variety of test results are presented. First, normal braking performances are compared with competitive company through braking effect, heat capacity and friction test, Second, circuit driving and high speed fade test are also verified with competitive company to confirm harsh braking performances for the new composite brake system. Finally, the effects of applying the composite brake to automobile industry like electric car are analyzed.

Fabrication of the SVR with the Improved Voltage Regulating Characteristics by the Structural Modification of the Output Wire Moving Shaft (출력선가동자의 구조변경에 의해 향상된 전압제어 특성을 갖는 SVR의 제작)

  • 홍성훈;강문성
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.10
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    • pp.867-873
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    • 2002
  • We have designed and fabricated the slidacs type automatic voltage regulator(SVR) that is able to control the output voltage continuously according to load variation. Especially, the frictions between the surface of contact of the slidacs coils and the output wire moving shaft arc reduced by modifying the mechanical configuration of surface of contact of slidacs from the conventional sliding one into the proposed rotary one composed of cylindrical bearing. Thus, SVR using cylindrical bearing proposed in this study has less noise than the conventional one owing to the reduction of friction, and its breakdown ratio caused by the abrasion of contact materials is reduced as well. We have designed U motor driving circuit for controlling the output wire moving shaft, and introduced the digital control method using the pulse width modulation(PWM) output for controlling DC motor.

Optimal Design Techniques of the Ultra Precision Cutting Unit through using Optimized Bearing positioning and Latest Lubrication Systems (최적베어링위치결정과 최신의 윤활 시스템을 적용한 초정밀 절삭 유닛의 최적설계기술)

  • Park, Dae-Kwang;Cho, Young-Tae;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.15-22
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    • 2014
  • With a conventional positioning apparatus, it is very difficult simultaneously to achieve desired driving ranges and precision levels at the sub-micrometer level. Generally, a lead screw and friction drive have been used as servo control systems. These have large driving ranges, and high-speed positioning is feasible. In this study, we present a global servo system controlled by a laser interferometer acting as a displacement measurement sensor for achieving positioning accuracy at the sub-micrometer level.

Development of the Vision System to Inspect the Inside of the Brake Calipers (브레이크 캘리퍼 내부 검사를 위한 비전시스템 개발)

  • Kwon, Gyoung Hoon;Chu, Hyung Gon;Kim, Jin Young;Kang, Joonhee
    • Journal of Sensor Science and Technology
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    • v.26 no.1
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    • pp.39-43
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    • 2017
  • Development of vision system as a nondestructive evaluation system can be very useful in screening the defective mechanical parts before they are assembled into the final product. Since the tens of thousands of the mechanical parts are used in an automobile carefully inspecting the quality of the mechanical parts is very important to maximize the performance of the automobile. To sort out the defective mechanical parts before they are assembled, auto parts fabrication companies employ various inspection systems. Nondestructive evaluation systems are getting rapidly popular among various inspection systems. In this study, we have developed a vision system to inspect the inside of the brake caliper, a part that is used to compose a brake which is the most important to the safety of the drivers and the passengers. In a brake caliper, a piston is pushed against the brake disk by oil pressure, causing a friction to damp the rotation of the wheel. Inside the caliper, a groove is positioned to adopt an oil seal to prevent the oil leaks. Inspecting the groove with our vision system, we could examine the existence of the contaminants which are normally the residual tiny pieces from the machining process. We used a high resolution GigE camera, 360 degree lens to look in the inside view of the caliper at once, and a special illumination system in this vision system. We used the edge detection technique to successfully detect the contaminants which were in the form of small metal chips. Labview graphical program was used to process the digital data from the camera and to display the vision and the statistics of the contaminants. We were very successful in detecting the contaminants from the various size calipers. We think we are ready to employ this vision system to the caliper production factories.

Study on Performance of Electric Propulsion Systems for Aircraft applying Magnetic Gears (마그네틱 기어를 적용한 항공기용 전기추진 시스템의 성능 연구)

  • Sung-Hyun Lee;Rae-Eun Kim;Jung-Moo Seo
    • Journal of Aerospace System Engineering
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    • v.17 no.6
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    • pp.27-34
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    • 2023
  • This paper presents the application of a magnetic gear to the electric propulsion system for an aircraft. Since high torque is required in aircraft electric propulsion systems, combining a speed reducer can amplify the torque. However, mechanical gears have issues, such as friction, vibration, and heat generation, which lead to maintenance challenges. In the case of a direct-drive motor that does not use mechanical gears, the size and weight of the motor increase to achieve high torque. This paper proposes the application of a magnetic gear to solve the maintenance issues of mechanical gears and the weight increase problem of direct-drive motors in aircraft electric propulsion systems. In this paper, a magnetic gear suitable for aircraft electric propulsion systems is designed, and it is compared with a direct-drive motor in terms of performance and the feasibility of applying the magnetic gear is verified.