• Journal of the Korean Society for Precision Engineering
• /
• v.32 no.12
• /
• pp.1031-1037
• /
• 2015

Laser assisted machining (LAM) is an effective method with which to effectively process difficult-to-cut materials. Simple machining processes, such as turning and linear tool paths, have been studied by many researchers. But, there are few research efforts on LAM workpieces using threedimensional shapes because of difficulties controlling the laser heat on workpieces with inclined angles or curved surfaces. Two methods for machining three-dimensional workpieces are proposed in this paper. The first is that the heat source shape and laser focal length are maintained using an index table. Second, a rotary type laser module is controlled using an algorithm to move the laser heat source in all directions. This algorithm was developed to control the rotary type laser module and the machine tool simultaneously. These methods are verified by a CATIA simulation.

• Journal of the Korean Society for Precision Engineering
• /
• v.32 no.2
• /
• pp.173-178
• /
• 2015

Laser-assisted machining (LAM) is an effective machining method for processing difficult-to-cut materials. Prediction and estimation of preheating effect of the LAM is difficult because of moving heat source. So it is necessary to study the preheating effect of the laser heat source irradiated on the curved surfaces of workpieces of various shape. In this paper, thermal analysis of the LAM for 3-dimentional workpiece with cylindrical shape was performed. The results of this analysis can be applied to obtain the optimal preheating method and path for LAM of 3-dimensional workpiece.

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.22 no.11
• /
• pp.1106-1112
• /
• 2012

This paper deal with a technique for monitoring machining conditions by measuring the vibration of cutting forces at milling machining. The vibrations of cutting forces in milling process were measured and analyzed to be related with processing parameters. The magnitude of cutting force is linearly proportional to the feed rate and cutting depth, and frequency of cutting force is linearly proportional to the rotating speed. Wired and wireless communication methods were applied in transmitting the measured vibration signals and the two methods were compared. The magnitude of the vibration signals transmitted by the wireless communication method was similar to that transmitted by the wired communication method.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.15 no.3
• /
• pp.15-20
• /
• 2016

In this study, a numeric model for the prediction of ideal surface roughness in the rounded end mill was derived from the shape of the tool and feed per tooth. The model is compared with the well-known model of a ball and flat end mill. The ideal surface roughness was matched to the actual surface roughness by the linear equation, from which the empirical constant should be gathered from the test machining systems in the industry.

• Design & Manufacturing
• /
• v.17 no.4
• /
• pp.24-32
• /
• 2023

In this study, we introduce research aimed at minimizing machining errors without compromising productivity by compensating for the machining errors caused by tool deformation. Our approach experimentally establishes the direct correlation between cutting depth and machining error, and creates predictive models using mathematical functions. This method allows for the prediction of compensated cutting depths to obtain the desired cutting profiles, thereby maximizing the compensation of machining errors in the cutting process.

• Proceedings of the Korean Magnestics Society Conference
• /
• 2006.11a
• /
• pp.21-21
• /
• 2006

• Proceedings of the Korean Magnestics Society Conference
• /
• 2006.11a
• /
• pp.20-20
• /
• 2006

• Journal of Magnetics
• /
• v.15 no.3
• /
• pp.108-111
• /
• 2010

Fe50Cr50 metastable alloys were prepared by the mechanical alloying method with milling periods of 1, 2, 4, 6, 12 and 24 hours, respectively. The structural evolution was analyzed by the extended x-ray absorption fine structure (EXAFS). In this work, the EXAFS analysis provided the local structural information around Fe central atom. The saturation magnetization was also measured by VSM. The magnetization decreased as the process mechanical alloying progressed. The magnetic property was related to the local structural variation as a function of processing time. The analysis showed that the diffusion Cr atoms into Fe clusters caused the reduction of magnetization. EXAFS analysis exhibited that the local ordering of magnetic atoms caused the magnetic ordering. Also, EXAFS analysis showed that the long range order of Fe atoms was destroyed completely in 24 hour milling.

• Korean Journal of Materials Research
• /
• v.22 no.4
• /
• pp.174-179
• /
• 2012

In this study, we demonstrated a simple and eco-friendly method, including mechanical polishing and attrition milling processes, to recycle sputtered indium tin oxide targets to indium tin oxide nanopowders and targets for sputtered transparent conductive films. The utilized indium tin oxide target was first pulverized to a powder of sub- to a few- micrometer size by polishing using a diamond particle coated polishing wheel. The calcination of the crushed indium tin oxide powder was carried out at $1000^{\circ}C$ for 1 h, based on the thermal behavior of the indium tin oxide powder; then, the powders were downsized to nanometer size by attrition milling. The average particle size of the indium tin oxide nanopowder was decreased by increasing attrition milling time and was approximately 30 nm after attrition milling for 15 h. The morphology, chemical composition, and microstructure of the recycled indium tin oxide nanopowder were investigated by FE-SEM, EDX, and TEM. A fully dense indium tin oxide sintered specimen with 97.4% of relative density was fabricated using the recycled indium tin oxide nanopowders under atmospheric pressure at $1500^{\circ}C$ for 4 h. The microstructure, phase, and purity of the indium tin oxide target were examined by FE-SEM, XRD, and ICP-MS.

• Journal of Powder Materials
• /
• v.19 no.6
• /
• pp.416-423
• /
• 2012

This paper introduces an effect of a preparing $ZrO_2$-Ag composite on its mechanical properties and microstructure. In present study, $ZrO_2$-Ag was prepared by reduction-deposition route and wetting dispersive milling method, respectively. Two type of Ag powders (nano Ag and micron Ag size, respectively) were dispersed into $ZrO_2$ powder during wetting dispersive milling in D.I. water. Each sample was sintered at $1450^{\circ}C$ for 2hr in atmosphere, and then several mechanical tests and analysis of microstructure were carried out by bending test, hardness, fracture toughness and fracture surface microstructure. As for microstructure, the Ag coated $ZrO_2$ showed homogeneously dispersed Ag in $ZrO_2$ in where pore defect did not appear. However, $ZrO_2$-nano Ag and $ZrO_2$-micro Ag composite appeared Ag aggregation and its pore defect, which carried out low mechanical property and wide error function value.