• 한국재료학회지
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• 제26권10호
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• pp.542-548
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• 2016

The influence of NiCrAlY bond coating on the adhesion properties of an Fe thermal coating sprayed on an Al substrate was investigated. By applying a bond coat, an adhesion strength of 21MPa was obtained, which was higher than the 15.5MPa strength of the coating without the bond coat. Formation of cracks at the interface of the bond coat and the Al substrate was suppressed by applying the bond coat. Microstructural analysis of the coating interface using EBSD and TEM indicated that the dominant bonding mechanism was mechanical interlocking. Mechanical interlocking without crack defects in the coating interface may improve the adhesion strength of the coating. In conclusion, the use of an NiCrAlY bond coat is an effective method of improving the adhesion properties of thermal sprayed Fe coatings on Al substrates.

• 한국섬유공학회:학술대회논문집
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• 한국섬유공학회 1998년도 가을 학술발표회논문집
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• pp.414-417
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• 1998

Needle punching is a process for converting fiber webs into coherent structures by using barb needles. The results are the mechanical interlocking of fibers into webs. Nonwovens by needle punching is most versatile among the various methods and is widely used in the industry. The original process for the production of mechanical bonds in nonwoven fabrics is that which employs the natural felting characteristics of the wool fiber. (omitted)

• 치위생과학회지
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• 제14권2호
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• pp.140-149
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• 2014

본 연구에서는 지르코니아 에칭에 의한 표면변화가 지르코니아 코어와 도재 사이의 결합강도에 미치는 영향을 조사하기 위해 전단결합강도 실시하였고, 표면의 변화를 관찰하기 위한 SEM 측정, 에칭처리에 따른 지르코니아의 성분변화를 알아보기 위해 EDS 분석을 실시하였다. 그리고 구강상태에서 15~20년의 저온열화현상을 재현하기 위해 저온 열화 처리를 시행하여 전단결합강도 평가를 실시하여 다음과 같은 결과가 도출되었다. 1. 에칭처리를 시행하지 않은 시편과 에칭처리를 시행한 시편의 전단결합강도를 비교할 경우 에칭한 시편의 전단결합강도가 큰 것을 알 수 있다. 이는 에칭용액이 지르코니아코어 표면에 interlocking을 형성하여 기계적인 결합을 높여 주었을 것이라고 생각된다. 2. 전단결합강도의 결과(EZ>AEZ>NEZ>ANEZ)를 보았을 때 통계적으로는 유의한 차이를 보였으며, 저온열화처리를 하지 않고 에칭처리를 한 EZ군이 전단결합강도가 가장 큰 것을 알 수 있었다. 또한 파절 양상에서도 EZ군에서만 응집파절을 보여 가장 결합강도가 높다는 결과를 도출할 수 있다. 결론적으로 저온열화처리 여부에 관계없이 표면에칭처리를 한 시편의 전단결합강도가 큰 것으로 나타나 지르코니아 표면의 에칭처리로 인한 interlocking의 형성이 기계적인 결합을 향상시키는 요인이 되었다고 생각된다.

• Carbon letters
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• 제15권1호
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• pp.67-70
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• 2014

In this work, nanocomposites of epoxy resin and chemically reduced graphene oxide (RGO) were prepared by thermal curing process. X-ray diffractions confirmed the microstructural properties of RGO. Differential scanning calorimetry was used to evaluate the curing behaviors of RGO/epoxy nanocomposites with different RGO loading amounts. We investigated the effect of RGO loading amounts on the mechanical properties of the epoxy nanocomposites. It was found that the presence of RGO improved both flexural strength and modulus of the epoxy nanocomposites till the RGO loading reached 0.4 wt%, and then decreased. The optimum loading achieved about 24.5 and 25.7% improvements, respectively, compared to the neat-epoxy composites. The observed mechanical reinforcement might be an enhancement of mechanical interlocking between the epoxy matrix and RGO due to the unique planar structures.

• 한국기계가공학회지
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• 제20권8호
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• pp.1-10
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• 2021

Gears, which rotate and transmit power by interlocking two cogwheels, were invented in BC. They have been used in various systems, including industrial machinery, transportation devices, and living facilities, through the industrial revolution. Regardless of how they are used, gears are a major source of noise and vibration. Many effective measures are being taken to reduce the radiation noise generated from gears, most commonly by lubrication. Lubrication in gear units reduces friction on interlocking gear surfaces, dampening radioactive noise. This can be very useful for quiet gear design if these lubricating damping effects can be reflected in the analytical phase for gear design. This study experimentally confirms the properties of lubricated and non-lubricated radioactive noise by designing a decelerator gearbox and analyzing the radioactive noise characteristics by torque, rotation, and the number of gears using computer analysis.

• Composites Research
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• 제34권2호
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• pp.82-87
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• 2021

The mechanical properties of carbon fiber-reinforced epoxy composites (CFRPs) are greatly dependent on the interfacial adhesion between the carbon fibers and the epoxy matrix. Introducing nanomaterial reinforcements into the interface is an effective approach to enhance the interfacial adhesion of CFRPs. The main purpose of this work was to introduce graphitic nanofiber (GNFs) between an epoxy matrix and carbon fibers to enhance interfacial properties. The composites were reinforced with various concentrations of GNFs. For all of the fabricated composites, the optimum GNF content was found to be 0.6 wt%, which enhanced the interlaminar shear strength (ILSS) and fracture toughness (KIC) by 101.9% and 33.2%, respectively, compared with those of neat composites. In particular, we observed a direct linear relationship between ILSS and KIC through surface free energy. The related reinforcing mechanisms were also analyzed and the enhancements in mechanical properties are mainly attributed to the interfacial interlocking effect. Such an effort could accelerate the conversion of composites into high performance materials and provide fundamental understanding toward realizing the theoretical limits of interfacial adhesion and mechanical properties.

• Composites Research
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• 제29권5호
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• pp.269-275
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• 2016

Multiscale hybrid composites, which consist of polymeric resins, microscale fibers and nanoscale reinforcements, have drawn significant attention in the field of advanced, high-performance materials. Despite their advantages, multiscale hybrid composites show challenges associated with nanomaterial dispersion, viscosity, interfacial bonding and load transfer, and orientation control. In this paper, carbon nanotube(CNT)/carbon fiber(CF)/polycarbonate(PC) multiscale hybrid composite were fabricated by a solution process to overcome the difficulties associated with controlling the melt viscosity of thermoplastic resins. The dependence of CNT loading was studied by varying the method to add CNTs, i.e., impregnation of CF with CNT/PC/solvent solution and impregnation of CNT-coated CF with PC/solvent solution. In addition, hybrid composites were fabricated through surfactant-aided CNT dispersion followed by vacuum filtration. The morphologies of the surfaces of hybrid composites, as analyzed by scanning electron microscopy, revealed the quality of PC impregnation depends on the processing method. Dynamic mechanical analysis was performed to evaluate their mechanical performance. It was analyzed that if the position of the value of tan ${\delta}$ is closer to the ideal line, the adhesion between polymer and carbon fiber is stronger. The effect of mechanical interlocking has a great influence on the dynamic mechanical properties of the composites with CNT-coated CF, which indicates that coating CF with CNTs is a suitable method to fabricate CNT/CF/PC hybrid composites.

• 한국재료학회지
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• 제9권10호
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• pp.992-999
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• 1999

본래 약한 구리계 리드프레임/EMC(Epoxy Molding Compound) 계면의 접착력은 솔더 리플로우 (solder reflow) 공정 중에 종종 박형 플라스틱 패키지의 팝콘 균열 현상(popcorn-cracking phenomena)을 일으킨다. 본 연구에서는 리드프레임/EMC 계면의 접착력을 향상시키기 위하여 리드프레임을 알칼리 용액에 담궈 표면에 brown oxide를 형성시켰으며, EMC로 몰딩(molding)하여 SDCB(Sandwiched Double Cantilever Beam) 시편 및 SBN(Sandwiched Brazil-Nut) 시편을 준비하여 접착력을 측정하였다. 리드프레임의 brown oxide 처리는 미세한 바늘모양의 CuO 결정들을 리드프레임 표면에서 형성시켰으며, 리드프레임/EMC 계면의 접착력을 향상시켰다. 접착력의 향상은 산화층의 평균두께와 직접적인 관련이 있었다. 이는 미세한 바늘모양의 CuO 결정들이 EMC와 기계적인 고착(mechanical interlocking)을 하기 때문으로 생각된다.

• 대한기계학회논문집A
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• 제36권6호
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• pp.691-698
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• 2012

일반적인 클린칭 접합공정에서 고장력강과 알루미늄의 이종소재간의 접합시 고장력강의 낮은 연신율과 높은 강도로 인해 클린칭 접합시 파단이 발생하거나 높은 클린칭 접합하중이 요구된다. 이러한 문제점을 해결하기 위해 본 연구에서는 클린칭 접합시 고장력강의 변형없이 알루미늄의 변형만을 이용한 홀 클린칭 접합공정을 개발하였다. 고장력강에 홀가공을 적용하여 고장력강의 변형을 배제하였다. 홀 클린칭 접합의 요구접합강도를 기초로 클린칭 접합의 기하학적 구속량을 결정하였으며, 홀 클린칭 금형의 형상은 성형체적 일정조건을 이용하여 설계하였다. 설계된 클린칭 접합공정의 유효성을 평가하기 위해 유한요소해석을 수행하여, 홀 클린칭 접합이 가능함을 확인하였다. 또한 홀 클린칭 접합의 접합강도는 인장전단시험을 통하여 평가하였다. 홀 클린칭 접합강도는 2.56kN으로 요구접합강도와 비교하여 동등수준 이상의 값을 가짐을 확인하였다.

• 한국세라믹학회지
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• 제31권7호
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• pp.745-752
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• 1994

A polymer reinforced grouts using ordinary portland cement mortar and water soluble polymer{polyvinyl alcohol(PVA), styrene-butadiene rubbre(SBR), etylene-vinyl acetate copolymer(EVA)} were made. The mechanical properties of the hardened specimens were investigated through the observation of the microstructure and application of fracture mechanics. When the PVA, SBR and EVA was added with 1.5 wt% to the grouts, the compressive strength were about 54 MPa, 63 MPa and 68 MPa respectively, and the flexural strength was about 11 MPa, 12.8 MPa, and 13.6 MPa respectively, and Young's modulus was about 3.8 GPa, 4.4 GPa and 4.6 GPa respectively, and critical stress intensity was about 0.73 MNm-1.5, 0.85 MNm-1.5 and 0.9 MNm-1.5 respectively. It can be considered that the strength improvement of polymer mortar grouts may be due to the removal of macropores and the increase of various fracture toughness effects, such as grain bridging, frictional interlocking and polymer bridging.