• Title/Summary/Keyword: mechanical grinding

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Influences of the Addition of Hydride-Forming Elements and Oxide and Hydriding-Dehydriding Cycling on the Hydriding and Dehydriding Characteristics of Mg

  • Song, Myoung Youp;Kwak, Young Jun;Park, Hye Ryoung
    • 대한금속재료학회지
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    • 제50권5호
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    • pp.375-381
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    • 2012
  • Magnesium prepared by mechanical grinding under $H_2$ (reactive mechanical grinding) with transition elements or oxides showed relatively high hydriding and dehydriding rates when the content of additives was about 20 wt%. Ni was chosen as a transition element to be added. $Fe_2O_3$ was selected as an oxide to be added. Ti was also selected since it was considered to increase the hydriding and dehydriding rates by forming Ti hydride. A sample $Mg-14Ni-3Fe_2O_3-3Ti$ was prepared by reactive mechanical grinding, and its hydrogen storage properties were examined. This sample absorbs 4.02 wt% H for 5 min, and 4.15 wt% H for 10 min, and 4.42 wt% H for 60 min at n = 2. It desorbs 2.46 wt% H for 10 min, 3.98 wt% H for 30 min, and 4.20 wt% H for 60 min at n = 2. The effects of the Ni, $3Fe_2O_3$, and Ti addition, and hydriding-dehydriding cycling were discussed.

최적 연속전해드레싱 시스템의 개발과 제어특성 (The Trial Construction of Optimum In-Process Electrolytic Dressing System and the Control Characteristics)

  • 김정두;이은상
    • 대한기계학회논문집
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    • 제19권3호
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    • pp.680-687
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    • 1995
  • In recent years, grinding techniques for precision machining of brittle materials used in electric, optical and magnetic parts have been improved by using superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasive wheel makes possible the effective precision grinding of brittle materials. But the present dressing system cannot have control of optimum dressing of the superabrasive wheel. This study has proposed a new optimum in-process electrolytic dressing system. This system can carry out optimum in-process dressing of superabrasive wheel, and give very effective control according to gap increase.

난삭재의 초정밀.고능률 연삭가공을 위한 다이아몬드숫돌의 개발 (Development of diamond wheel for ultra precision and high performance grinding of difficult-to-materials)

  • 허성중
    • 대한기계학회논문집A
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    • 제21권12호
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    • pp.2172-2178
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    • 1997
  • Development of diamond wheel with fine grains and multi-pore structures were newely attempted. Wheels, that are employed for ultra precision and high performance grinding of difficult-to materials such as tungsten carbide alloy using tool and die materials, must have both performances to remove tool marks efficiently and to contact elastically with curved surfaces. Diamond grains were bonded firmly by a melamine resin to prevent the decrease of machining efficiency due to grain sinking within the bond materials. Also, highly foamed structures were developed to increase the flexibility of the wheel, and to induce active self-sharpening by increasing contact pressure between the wheel and work surfaces. In this paper, melamine-bonded diamond wheels are trial manufactured, then the forming method of wheels are suggested, and the grinding characteristics of wheels are also illustrated.

시멘트 분쇄기용 테이블 라이너의 굽힘 피로강도의 실험적 조사 (An Experimental Investigation of Bending Fatigue Strength in Table Liner for Cement Mill)

  • 백석흠;이경영;조석수;장득열;주원식
    • 대한기계학회논문집A
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    • 제31권12호
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    • pp.1214-1220
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    • 2007
  • The vertical roller mill, which performs the grinding and partly blending of raw material, is the one of the important machine to produce ordinary portland cement. It has been reported that an unexpected fatigue failure occurred in a table liner in the course of grinding portland cement. The life of table liner is estimated to $4{\times}10^7$ cycles in the design stage, but at the field, when its operating time reaches to $2{\times}10^6{\sim}8{\times}10^6$ cycles, the fracture of table liner begins to be found. The fracture of table liner is initiated from the outside edge of grinding path contacting with the grinding roller. Its maintenance normally take 30 % of the total maintenance costs of the roller mill. Therefore, this study shows the clarification of the reasons occurring the fatal destruction of the table liner by fatigue fracture analysis utilizing fracture mechanics and by the finite element method. And, the results from Goodman diagram illustrate relationship of including information on the transition between tensile and bending fatigue strength in the fatigue characterization of table liner.

임플란트 시술용 지르코니아 소재의 연삭가공 성능 평가에 관한 연구 (A Study on the Grinding Characteristics of Surgical Implant Zirconia)

  • 이상민;채승수;이충석;김택수;이재건;이종찬
    • 한국기계가공학회지
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    • 제13권1호
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    • pp.72-77
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    • 2014
  • 3.2YSZ melted by the 'skull melting' method has good physical properties and does not undergo low-temperature degradation. Due to its excellent physical and mechanical properties, skull-melted 3.2YSZ has been developed as a dental implant material. In this study, a porous, resin-bonded diamond wheel was created and its grinding characteristics were compared with those of traditional nonporous wheels using skull-melted 3.2YSZ. The experimental results indicate that the porous, resin-bonded diamond wheel requires less grinding force and power. In addition, the porous, resin-bonded diamond wheel requires a greater degree of roughness.

초음파 진동 테이블이 질화알루미늄 세라믹의 ELID 연삭 가공에 미치는 영향 (The Effect of Ultrasonic Vibration Table on ELID Grinding Process of Aluminum Nitride Ceramics)

  • 곽태수;정명원;김건희;곽인실
    • 한국정밀공학회지
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    • 제30권12호
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    • pp.1237-1243
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    • 2013
  • This study has focused on the effect of ultrasonic vibration table in ELID grinding process of aluminum nitride ceramics. Aluminum nitride ceramics has superior physical and chemical properties and widely used in IC, LSI substrate, package and so on. To achieve the high effective machining of brittle and high strength ceramics as like aluminum nitride, machining method combined ELID grinding and ultrasonic vibration has been adopted in this study. From the experimental results, material removal rate, MRR has been increased maximum 36 percent and spindle resistance has been decreased in using ultrasonic table. Surface roughness of ground surface became a little worse in using ultrasonic table but was somewhat improved in feed direction.

소형선박용 프로펠러의 부식 녹 제거장치 개발 (Development of Corrosion Rust Removing Unit for Small Ship Propeller)

  • 김귀식;한세웅;현창해
    • 한국해양공학회지
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    • 제19권6호통권67호
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    • pp.72-77
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    • 2005
  • The materials used in a ship screw propeller are commonly made with brass. The seawater corrosion and seawater cavitation of the screw propeller reduces the propulsive performance of the ship. In screw manufacturing, the corrosion rust of the screw propeller is removed through a hand grinding method. The grinding process produces dust of the heavy metals from the brass. The dust creates a poor working environment that is harmful to the health of the workers. An automatic corrosionrust removing apparatus, using a blasting method, was developed for the improvement of screw polishing conditions and its working environment. The performance of this apparatus was investigated by surface roughness, weight loss rate, hardness, electrochemical corrosion resistance, and cavitation erosion, after removing of the corrosion rust under various blasting conditions. Two medias of alumina and emery were used in this experiment. The surface roughness and hardness of the screw were improved by this apparatus. The electrochemical corrosion potential (Ecorr) and current density (Icorr) were measured by the dynamic polarization method, using a potentiostat,under the conditions of surface polishing with grinding, blasting, wire brushing, and fine sand papering. The test results prove that the new corrosion rust-removing apparatus improves the surface performance of a screw propeller.

소형 스크류 프로펠라의 부식제거장치 개발 (Development of Corrosion Removing Unit for Small Screw Propeller)

  • 김귀식;한세옹;현창해
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.260-265
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    • 2004
  • The materials of ship screw propeller are commonly the manganese bronze. The seawater corrosion and cavitation of the screw propeller reduce tire propulsive performance of ship. In screw manufactory, tire corrosion rust of tire screw propeller is removed by a hand grinding. The grinding work makes the dust of the heavy metals from the manganese bronze. The dust makes indoor working environment poor. A friendly-environmental and automatic corrosion removing apparatus was developed for the improvement of screw processing and working environment. The corrosion rust of a screw propeller was remarkably removed by using apparatus. And the screw surface roughness was improved by a blasting effect of the apparatus performance test. Anode polarization curves on jour processing conditions, that is to say, grinding, blasting, wire-brushing, fine sand papering, were confirmed by a potentiostat. Especially, two kinds of medias, alumina and emery, were used in the blasting processing. Then, investigated tire cavitation erosion of specimen. This result proved that tire blasting work has considerably improved the corrosion resistance of a screw propeller.

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연속 드레싱 공정을 이용한 엔지니어링 세라믹스의 평면 연삭 가공에 관한 연구 (A study on the surface grinding machining of Engineering ceramics using "In-process dressing" method)

  • 강재훈;허성중;김원일
    • 한국정밀공학회지
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    • 제10권2호
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    • pp.178-189
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    • 1993
  • Engineering ceramics have some excellent properties as the material for the mechanical components. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this paper experiments are carried out to obtain the effect of "In-process dressing" to grind the Engineering ceramics with high efficiency. To save running time for dressing process and obtain restraint effect of diamond grain wear, "In-process dressing" system usint WA stick type honing stone is proposed. Representative High Strength Engineering ceramics A1$_{2}$O$_{3}$ and Si$_{3}$N$_{4}$are ground with diamond wheel. Also bending strengrh test is carried out to check upward tendancy of mecahnical properties as the result of machining defact restraint through the grinding maching method using "In-process dressing" process. Some results obtained in this study provide useful information to attain the high efficency grinding and the high mechanical properties of Engineering ceramics.rties of Engineering ceramics.

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연료전지의 수소저장용 마그네슘계 합금의 기계적 분쇄 반응에 의한 수소화 특성 평가 (Hydrogenation Study of Mg-based Alloys by mechanical Grinding Reaction for Hydrogen Storage of Fuel Cell)

  • 김호성;서희석;차재상
    • 조명전기설비학회논문지
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    • 제20권6호
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    • pp.69-74
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    • 2006
  • [ $Mg_2Ni$ ] 합금 및 $Mg_2Ni$와 카본 혼합물 입자의 수소저장 특성에 대한 기계적 분쇄(MG, Mechanical Grinding) 처리 효과를 고온 가스상의 PCT 측정 및 전기화학적인 마이크로 전극 측정법 등에 의해 검토되었다. PCT 측정은 약 $300[^{\circ}C]$의 고온에서 실시되었으며 전기화학적인 실험은 카본-섬유로 구성된 마이크로 전극을 1M KOH 수용액 속에서 조정자를 사용하여 MG 처리한 합금 단일입자에 접촉시켰다. 그 결과 $Mg_2Ni$ 합금과 카본 혼합물 입자의 경우 가스상에서 수소 해리압이 감소하고 상온에서 전기화학적인 수소화 특성이 크게 개선되었다. 이것은 기계적 분쇄(MG) 작용에 의한 합금의 미세화 및 나노화에 기인한다고 판단된다. 즉 고온 가스상의 PCT 측정 결과 수소 해리압이 MG 처리에 의해 0.55[MPa]에서 0.42[MPa]로 감소하였으며 동일 샘플 입자에 대해 마이크로 전극에 의한 평가에서도 수소화 피크가 보다 분명하게 관찰되었다.