• Title/Summary/Keyword: mechanical failure

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Prediction and Evaluation of Progressive Failure Behavior of CFRP using Crack Band Model Based Damage Variable (Crack Band Model 기반 손상변수를 이용한 탄소섬유강화 복합재료 적층판의 점진적 파손 거동 예측 및 검증)

  • Yoon, Donghyun;Kim, Sangdeok;Kim, Jaehoon;Doh, Youngdae
    • Composites Research
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    • v.32 no.5
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    • pp.258-264
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    • 2019
  • In this paper, a progressive failure analysis method was developed using the Hashin failure criterion and crack band model. Using the failure criterion, the failure initiation was evaluated. If the failure initiation is occurred, the damage variables at each failure modes (fiber tension & compression, matrix tension & compression) was calculated according to linear softening degradation behavior and the variables are used to derive the damaged stiffness matrix. The damaged stiffness matrix is reflected to damaged material and the progressive failure analysis is continued until the damage variables to be 1 that complete failure of material. A series of processes were performed using FE commercial code ABAQUS with user defined material subroutine (UMAT). To evaluate the proposed progressive failure model, the experimental results of open hole composite laminate tests was compared with numerical result. Using digital image correlation system, the strain behavior also was compared. The proposed numerical results were coincided well with the experimental results.

Prediction of Failure Behavior for Carbon Fiber Reinforced Composite Bolted Joints using Progressive Failure Analysis (점진적 파손해석을 이용한 탄소섬유강화 복합재료 볼트 조인트의 파손거동 예측)

  • Yoon, Donghyun;Kim, Sangdeok;Kim, Jaehoon;Doh, Youngdae
    • Composites Research
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    • v.34 no.2
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    • pp.101-107
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    • 2021
  • Composite structures have components and joints. Theses connections or joints can be potentially weak points in the structure. The failure mode of the composite bolted joint is designed as a bearing failure mode for structural safety. The load-displacement relation exhibits bearing failure mode shows a nonlinear behavior after the initial failure and progressive failure behavior. In order to accurately predict the failure behavior of composite bolted joints, this study modified the shear damage variable calculation process in the existing progressive failure analysis model. The results of the bearing stress-bearing strain of the composite bolted joint were predicted using the modified progressive failure analysis model, and the modified model was verified through comparison with the previous progressive analysis model.

Reliability Assessment of Machine Tools Using Failure Mode Analysis Programs (고장모드 분석 프로그램을 통한 공작기계의 신뢰성 평가)

  • Kim Bong-Suk;Lee Soo-Hun;Song Jun-Yeob;Lee Seung-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.15-23
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    • 2005
  • For reliability assessment for machine tools, failure mode analyses by two viewpoints were studied in this paper. First, this study developed the reliability data analysis program, which searches f3r optimal failure distribution like failure rate or MTBF(Mean Time Between Failure) using failure data and reliability test data of mechanical parts in the web. Moreover, this data analysis program saves both failure data or reliability data and their failure rate or MTBF for database establishment. Second, this paper conducted failure mode analysis through such performance tests as circular movement test and vibration testing for machine tools when reliability data is not available. A developed web-based analysis program shows correlations between failure mode and performance test result and also accumulates all the data. These kinds of data analysis programs and stored data furnish valuable information for improving the reliability of mechanical system.

A novel reliability analysis method based on Gaussian process classification for structures with discontinuous response

  • Zhang, Yibo;Sun, Zhili;Yan, Yutao;Yu, Zhenliang;Wang, Jian
    • Structural Engineering and Mechanics
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    • v.75 no.6
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    • pp.771-784
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    • 2020
  • Reliability analysis techniques combining with various surrogate models have attracted increasing attention because of their accuracy and great efficiency. However, they primarily focus on the structures with continuous response, while very rare researches on the reliability analysis for structures with discontinuous response are carried out. Furthermore, existing adaptive reliability analysis methods based on importance sampling (IS) still have some intractable defects when dealing with small failure probability, and there is no related research on reliability analysis for structures involving discontinuous response and small failure probability. Therefore, this paper proposes a novel reliability analysis method called AGPC-IS for such structures, which combines adaptive Gaussian process classification (GPC) and adaptive-kernel-density-estimation-based IS. In AGPC-IS, an efficient adaptive strategy for design of experiments (DoE), taking into consideration the classification uncertainty, the sampling uniformity and the regional classification accuracy improvement, is developed with the purpose of improving the accuracy of Gaussian process classifier. The adaptive kernel density estimation is introduced for constructing the quasi-optimal density function of IS. In addition, a novel and more precise stopping criterion is also developed from the perspective of the stability of failure probability estimation. The efficiency, superiority and practicability of AGPC-IS are verified by three examples.

A method of human error management in chemical process industries (화학공정산업의 인적오류 제어 방법)

  • Jo Young-Do;Park Kyo-Shik;Park Heui-Joon
    • Journal of the Korean Institute of Gas
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    • v.7 no.2 s.19
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    • pp.42-47
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    • 2003
  • To prevent major accident from toxic gas release, explosion, or fire in chemical processes, it needs dynamic control of human error with mechanical failure. Although most of major accidents occur with a coupling of human error and mechanical failure, numbers of researches have studied human error and mechanical reliability independently, but no where cross each other, to reduce the risk in the process. This work focuses on the coincidence of human error and mechanical failure for management of human error, and on some important performance shaping factors to propose a method for improving safety effectively of the process industries.

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An Experimental Investigation of Limit Loads and Fatigue Properties of Spot Welded Specimens (점용접시편의 극한하중과 피로특성에 관한 실험적 고찰)

  • Lee, Hyeong-Il;Kim, Nam-Ho;Lee, Tae-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.38-51
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    • 2000
  • The study on the mechanical behavior of a spot-welded specimen is largely divided into the quasi-static overload failure analysis and the fatigue failure prediction. The main issue in an overload analysis is to examine the critical loads, thereby providing a generalized overload failure criterion. As the welding spot forms a singular geometry of an external crack type, fatigue failure of spot-welded specimens can be evaluated by means of a fracture parameter. In this study, we first present the limit loads of 4 representative types of single spot-welded specimens in terms of the base metal yield strength and specimen geometries. Recasting the load vs. fatigue life relationships experimentally, obtained here, we then predict the fatigue life of spot-weld specimens with a single parameter denoted the equivalent stress intensity factor. This crack driving parameter is demonstrated to successfully describe the effects of specimen geometry and loading type in a comprehensive manner. The suggested fatigue life formula for a single spot weld can play a key, role in the design and assessment of spot-welded panel structures, in that the fatigue strength of multi-spots is eventually determined by the fatigue strength of each single spot.

Performance Enhancement and Countermeasure for GPS Failure of GPS/INS Navigation System of UAV Through Integration of 3D Magnetic Vector

  • No, Heekwon;Song, Junesol;Kim, Jungbeom;Bae, Yonghwan;Kee, Changdon
    • Journal of Positioning, Navigation, and Timing
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    • v.7 no.3
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    • pp.155-163
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    • 2018
  • This study examined methods to enhance navigation performance and reduce the divergence of navigation solutions that may occur in the event of global positioning system (GPS) failure by integrating the GPS/inertial navigation system (INS) with the three-dimensional (3D) magnetic vector measurements of a magnetometer. A magnetic heading aiding method that employs a magnetometer has been widely used to enhance the heading performance in low-cost GPS/INS navigation systems with insufficient observability. However, in the case of GPS failure, wrong heading information may further accelerate the divergence of the navigation solution. In this study, a method of integrating the 3D magnetic vector measurements of a magnetometer is proposed as a countermeasure for the case where the GPS fails. As the proposed method does not require attitude information for integration unlike the existing magnetic heading aiding method, it is applicable even in case of GPS failure. In addition, the existing magnetic heading aiding method utilizes only one-dimensional information in the heading direction, whereas the proposed method uses the two-dimensional attitude information of the magnetic vector, thus improving the observability of the system. To confirm the effect of the proposed method, simulation was performed for the normal operation and failure situation of GPS. The result confirmed that the proposed method improved the accuracy of the navigation solution and reduced the divergence speed of the navigation solution in the case of GPS failure, as compared with that of the existing method.

Evaluation of Failure Strength of Woven CFRP Composite Plate Subject to Axial Load by Tan-Cheng Failure Criterion (Tan-Cheng 파손기준을 이용한 직물 CFRP 적층판의 원거리 하중에 대한 파괴강도 평가)

  • Kim, Sang-Young;Park, Hong-Sun;Kang, Min-Sung;Lee, Woo-Hyung;Choi, Jung-Hun;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.360-365
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    • 2009
  • In the manufacture of CFRP(Carbon Fiber Reinforced Polymer Composite) composite structures, various independent components join by bolts and pins. Holes for bolts and pins have an effect on the failure strength of such structures, because those act as notches in structures. The failure characteristic of such structures are different from those of plain plate subject to remote load. In this paper, tensile properties of woven CFRP composite plates with laminates of $0^{\circ}$, $30^{\circ}$ and $45^{\circ}$ were obtained according to ASTM D 3039. By using obtained tensile failure strength and Tan-Cheng failure criterion, tensile failure strength of CFRP laminate with arbitrary fiber angle were evaluated. Also, the degradation of tensile properties by center hole(${\phi}10mm$) with a remote load was evaluated and the failure strengths were applied to Tan's failure criterion, similarly.

Fault-Tolerant Controller Design for Vehicles Platooning

  • Yoon, Gyeong-Hwan;Choi, Jae-Weon
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1853-1856
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    • 2003
  • This paper considers the problem of longitudinal control of a platoon of automotive vehicles on a straight lane of a highway and proposes control laws in the event of loss of communication between the lead vehicle and the other vehicles in the platoon. Since safety plays a key role in the development of an Automated Highway System, fault-tolerant control is vital. In this paper, we develop a control algorithm in vehicle platooning and prove that this control algorithm is stable for certain class of faults such as parameter uncertainties. The performance of the controller is demonstrated through a series of simulations incorporating various vehicles and AHS faults. Results of simulation shows that the vehicles have good performance in spite of simple automotive and AHS failure, such as actuator failure,that is to say, engine input failure, communication failure between lead vehicle and the another vehicles.

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Failure Diagnosis of Discrete Event Systems (이산이벤트시스템이 고장진단)

  • Son, Hyoung-Il;Kim, Kee-Woong;Lee, Suk
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.5
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    • pp.375-383
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    • 2001
  • As many industrial systems become more complex, it becomes extremely difficult to diagnose the cause of failures. This paper presents a failure diagnosis approach based on discrete event system theory. In particular, the approach is a hybrid of event-based and state-based ones leading to a simpler failure diagnoser with supervisory control capability. The design procedure is presented along with a pump-valve system as an example.

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