• Title/Summary/Keyword: mechanical design

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Design for Robustness and Cost Effectiveness: The Case of an Optical Profilometer

  • Baldi, Antonio;Pedone, Paola;Romano, Daniele
    • International Journal of Quality Innovation
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    • v.7 no.1
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    • pp.98-111
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    • 2006
  • The paper presents the design of an optical profilometer, a device used for the reconstruction of the micro-geometry of mechanical parts in applications where high precision is needed. The design is based on Robust Design, a major' methodology for quality improvement of engineering systems. Several design solutions, namely different hardware and software setups of the device, are compared in order to select a configuration realising a desired trade-off between performance and cost. The peculiarity of the design strategy is the use of a computer model of the measurement process where the physical part of the process is simulated. This allows for an extensive exploration of the design space, thus opening the way to product innovation.

Design and Performance Verification of Compound CVTs with 2K-H I type Differential Gear

  • Kim Yeon-Su;Park Jae-Min;Choi Sang-Hoon
    • Journal of Mechanical Science and Technology
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    • v.20 no.6
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    • pp.770-781
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    • 2006
  • This paper defined design constraints for the compound CVTs (continuously variable trans-missions) by combining power-circulation-mode CVTs and power-split-mode CVTs, which were proposed for connecting 2K-H I-type differential gear to V-belt-type CVU (Continuously Variable Unit). The design constraints are the necessary and sufficient conditions to avoid geometrical interferences among elements in the compound CVTs, and to guarantee smooth assembly between the power-circulation-mode CVT and power-split-mode CVT Two com-pound CVTs were designed and manufactured in accordance with the design constraints. With these compound CVTs, theoretical analysis and performance experiments were conducted. The results showed that the design constraints were valid and effective design method, and that the designed compound CVTs had the improved performance.

Design optimization of a fixed wing aircraft

  • Yayli, Ugur C.;Kimet, Cihan;Duru, Anday;Cetir, Ozgur;Torun, Ugur;Aydogan, Ahmet C.;Padmanaban, Sanjeevikumar;Ertas, Ahmet H.
    • Advances in aircraft and spacecraft science
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    • v.4 no.1
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    • pp.65-80
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    • 2017
  • Small aircrafts, Unmanned Aerial Vehicles (UAVs), are used especially for military purposes. Because landing fields are limited in rural and hilly places, take-off or landing distances are very important. In order to achieve a short landing or take-off distance many parameters have to be considered, for instance the design of aircrafts. Hence this paper represents a better design to enlarge the use of fixed wing aircrafts. The document is based on a live and simulated experiments. The various components of designed aircraft are enhanced to create short take-off distance, greater lift and airflow without the need for proper runway area. Therefore, created aerodynamics of the remotely piloted aircraft made it possible to use fixed wing aircrafts in rural areas.

Optimal design of finger phalanges

  • Choi, H.R.;Chung, W.K.;Youm, Y.
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.360-365
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    • 1992
  • An optimal design method to determine the lengths of finger phalanges is proposed especially for anthropomorphic design. The quality of designs are quantified by several measures of global isotropy for design, Also, for an example, optimal design of two fingers is performed and the results are compared with the anatomical data.

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Conceptual system design of multistage centrifugal air-compressor (다단 원심압축기의 개념설계)

  • Gang, Sin-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.8
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    • pp.1086-1093
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    • 1997
  • Conceptual system design of a multistage centrifugal air-compressor is the first loop of design procedure. The properly designed system is important for compactness, low manufacturing cost, easy controllability, fast extension for the new specification of the compressor. A simple procedure of conceptual system design is proposed in the present study using simple analysis. A few examples of the procedure for a real system are shown and several design aspects are discussed.

Trade-off Analysis in Multi-objective Optimization Using Chebyshev Orthogonal Polynomials

  • Baek Seok-Heum;Cho Seok-Swoo;Kim Hyun-Su;Joo Won-Sik
    • Journal of Mechanical Science and Technology
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    • v.20 no.3
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    • pp.366-375
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    • 2006
  • In this paper, it is intended to introduce a method to solve multi-objective optimization problems and to evaluate its performance. In order to verify the performance of this method it is applied for a vertical roller mill for Portland cement. A design process is defined with the compromise decision support problem concept and a design process consists of two steps: the design of experiments and mathematical programming. In this process, a designer decides an object that the objective function is going to pursuit and a non-linear optimization is performed composing objective constraints with practical constraints. In this method, response surfaces are used to model objectives (stress, deflection and weight) and the optimization is performed for each of the objectives while handling the remaining ones as constraints. The response surfaces are constructed using orthogonal polynomials, and orthogonal array as design of experiment, with analysis of variance for variable selection. In addition, it establishes the relative influence of the design variables in the objectives variability. The constrained optimization problems are solved using sequential quadratic programming. From the results, it is found that the method in this paper is a very effective and powerful for the multi-objective optimization of various practical design problems. It provides, moreover, a reference of design to judge the amount of excess or shortage from the final object.

Analysis on Application Plan of Factorial Design in Relation to Responses for Electronically-controlled Diesel Engine (전자제어식 디젤엔진에 있어서 반응치에 따른 요인배치법의 활용 방안에 대한 분석)

  • Lee, Jung-Gyu;Kim, Min-Jong;Koh, Sung-Wi;Yang, Ju-Ho;Han, Kyu-Il;Koh, Dae-Kwon;Jung, Suk-Ho
    • Journal of Power System Engineering
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    • v.22 no.1
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    • pp.5-10
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    • 2018
  • In order to employ factorial design on electronically-controlled diesel engine, effects of 5 factors on specific fuel consumption, nitrogen oxides and carbon monoxide were examined by fractional and full factorial design in this research. There were different results between fractional and full factorial design, then effect of variables as ambient condition and measurement of fuel consumption were confirmed. It was shown that ambient condition affected uniformly trend of nitrogen oxides and carbon monoxide. However, both ambient condition and measurement of fuel consumption had nothing to do with trend of specific fuel consumption and therefore it must be careful to employ factorial design on specific fuel consumption as response.

Developing Integrated Compressor Cooler System of 3D Printing Nozzle (3D 프린팅 노즐의 일체형 압출기 쿨링 시스템 개발)

  • Son, Ji-Hwan;Park, Hyun-Woo;Ha, Dong-Woo;Lee, Chang-U;Kim, Jin-Su;Kang, Seong-Ki
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.1
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    • pp.6-12
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    • 2017
  • In a large 3D printer when the cooler, which cools the filament, acts in one direction, the area directly exposed to the cooling is cooled to the proper temperature. However, the cooling effect on the opposite area is relatively less. It was found in experiments that filaments with a thickness of over 2 mm exhibit the cooling problem in one directional cooling. Consequently, cooling was performed to prevent the flow-down and to produce firm support leading to an improvement in product quality in extrusion. Further, the lay-up of a 3D printer with five guides combined with a duct was achieved. Analysis showed that the improvement in the cooling effect enables stable extrusion and lay-up and thus, reduces fabrication time.

A Study on Piezoresistive Characteristics of Smart Nano Composites based on Carbon Nanotubes for a Novel Pressure Sensor (압력센서 개발을 위한 탄소 나노 튜브 기반 지능형 복합소재 전왜 특성 연구)

  • Kim, Sung Yong;Kim, Hyun Ho;Choi, Baek Gyu;Kang, In Hyuk;Lee, Ill Yeong;Kang, In Pil
    • Journal of Drive and Control
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    • v.13 no.1
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    • pp.43-48
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    • 2016
  • This paper presents a preliminary study on the pressure sensing characteristics of smart nano composites made of MWCNT (multi-walled carbon nanotube) to develop a novel pressure sensor. We fabricated the composite pressure sensor by using a solution casting process. Made of carbon smart nano composites, the sensor works by means of piezoresistivity under pressure. We built a signal processing system similar to a conventional strain gage system. The sensor voltage outputs during the experiment for the pressure sensor and the resistance changes of the MWCNT as well as the epoxy based on the smart nano composite under static pressure were fairly stable and showed quite consistent responses under lab level tests. We confirmed that the response time characteristics of MWCNT nano composites with epoxy were faster than the MWCNT/EPDM sensor under static loads.