• Title/Summary/Keyword: mechanical design

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A Study on the Design of Electromagnetic Valve Actuator for VVT Engine

  • Park, Seung-hun;Kim, Dojoong;Byungohk Rhee;Jaisuk Yoo;Lee, Jonghwa
    • Journal of Mechanical Science and Technology
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    • v.17 no.3
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    • pp.357-369
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    • 2003
  • Electromagnetic valve (EMV) actuation system is a new technology for improving fuel efficiency and at the same time reducing omissions in internal combustion engines. It can provide more flexibility in valve event control compared with conventional variable valve actuation devices. The electromagnetic valve actuator must be designed by taking the operating conditions and engine geometry limits of the internal combustion engine into account. To help develop a simple design method, this paper presents a procedure for determine the basic design parameters and dimensions of the actuator from the relations of the valve dynamics, electromagnetic circuit and thermal loading condition based on the lumped method. To verify the accuracy of the lumped method analysis, experimental study is also carried out on a prototype actuator. It is found that there is a relatively good agreement between the experimental data and the results of the proposed design procedure. Through the whole speed range, the actuator maintains proper performances in valve timing and event control.

Method of Controlling CAD Library Based on Part-shape Information Model for Bicycle Configuration Designs (자전거 편집설계를 위한 부품형상 정보 모델 기반 CAD 라이브러리 제어 방법)

  • Myung, B.S.;Lee, J.;Kim, B.C.;Mun, D.;Lee, H.;Park, S.W.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.6
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    • pp.1025-1031
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    • 2013
  • A library of parametric CAD models should be provided for the reuse of design data in configuration design. Mechanical products have many options and parameters, which in turn, require a large number of CAD models for configuration designs. Existing methods for library construction are limited in their ability to decrease the number of CAD models and ensure independency between the configuration design system and the library. To solve these problems, we propose a method that controls a CAD library based on part-shape information model, and also present its technical details. To verify the proposed method, a CAD library for bicycles was constructed and design modification experiments using a prototype part-shape controller were performed. From the experiments, we found that the proposed method can effectively decrease the required number of CAD models by reusing models for configuration designs.

Creep of stainless steel under heat flux cyclic loading (500-1000℃) with different mechanical preloads in a vacuum environment using 3D-DIC

  • Su, Yong;Pan, Zhiwei;Peng, Yongpei;Huang, Shenghong;Zhang, Qingchuan
    • Smart Structures and Systems
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    • v.24 no.6
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    • pp.759-768
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    • 2019
  • In nuclear fusion reactors, the key structural component (i.e., the plasma-facing component) undergoes high heat flux cyclic loading. To ensure the safety of fusion reactors, an experimental study on the temperature-induced creep of stainless steel under heat flux cyclic loading was performed in the present work. The strains were measured using a stereo digital image correlation technique (3D-DIC). The influence of the heat haze was eliminated, owing to the use of a vacuum environment. The specimen underwent heat flux cycles ($500^{\circ}C-1000^{\circ}C$) with different mechanical preloads (0 kN, 10 kN, 30 kN, and 50 kN). The results revealed that, for a relatively large preload (for example, 50 kN), a single temperature cycle can induce a residual strain of up to $15000{\mu}{\varepsilon}$.

An Implementation of Knowledge Based Engineering Design System for the Front Section of the Excavator with an Expert Shell (전문가 쉘(Shell)을 이용한 굴삭기 프론트 지식기반설계 시스템 구현)

  • Shin D.J.;Bae I.J.;Lee S.H.;Noh T.S.;Kim S.T.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.75-80
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    • 2005
  • A design for the front section of an excavator requires kinematic and kinetic mechanism consideration for several configurations. Key parameters for an appropriate configuration can be obtained through a mechanical verification and numerical formulation with a design expert's know-how. In this paper, we propose a knowledge-based system with an expert-shell(CATIA) and Visual Basic to assist for the design of the front section of an excavator. The designers can achieve more efficient design through a CAD model, implemented design knowledge, and a user friendly interface. The implemented design knowledge is retrieved through the whole design process from an early design stage to a detailed design stage based on the multiple levels of abstraction scheme.

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Web-based Design Support System for Automotive Steel Pulley (웹 기반 자동차용 스틸 풀리 설계 지원 시스템)

  • Kim, Hyung-Jung;Lee, Kyung-Tae;Chun, Doo-Man;Ahn, Sung-Hoon;Jang, Jae-Duk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.6
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    • pp.39-47
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    • 2008
  • In this research, a web-based design support system is constructed for the design process of automotive steel pulley to gather engineering knowledge from pulley design data. In the design search module, a clustering tool for design data is proposed using K-means clustering algorithm. To obtain correlational patterns between design and FEA (Finite Element Analysis) data, a Multi-layer Back Propagation Network (MBPN) is applied. With the analyzed patterns from a number of simulation data, an estimation of minimum von mises can be provided for given design parameters of pulleys. The case study revealed fast estimation of minimum stress in the pulley within 12% error.

Configuration Design of a Train Bogie using Functional Decomposition and TRIZ Theory (기능분해와 TRIZ 이론을 이용한 철도 대차의 구성설계)

  • Lee, Jangyong;Han, Soonhung
    • Journal of Korean Institute of Industrial Engineers
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    • v.29 no.3
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    • pp.230-238
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    • 2003
  • The configuration design of a mechanical product can be efficiently performed when it is based on the functional modeling. There are methodologies, which decompose function from the abstract level to the concrete level and match the functions to physical parts. But it is difficult to carry out an innovative design when the function is matched only to a pre-detined part. This paper describes the configuration design process of a mechanical product with a design expert system, which uses function taxonomy and TRIZ theory. The expert system can propose a functional modeling of a new part. which is not in the existing parts list. The abstraction levels of design knowledge are introduced, which describe the operation of mechanical product in the levels of abstraction. This is the theoretical background of using knowledge of function and TRIZ for configuration design. The expert system is adequate to control this design knowledge. which expresses knowledge of functional modeling, mapping rules between functions and parts, selection of parts, and TRIZ theory. The hierarchy of functions and machine parts are properly expressed by classes and objects in the expert system. A design expert system has been implemented for the configuration design of a train bogie, and a new brake system of the bogie is introduced with the aid of TRIZ's 30 function groups.

Weighting objectives strategy in multicriterion fuzzy mechanical and structural optimization

  • Shih, C.J.;Yu, K.C.
    • Structural Engineering and Mechanics
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    • v.3 no.4
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    • pp.373-382
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    • 1995
  • The weighting strategy has received a great attention and has been widely applied to multicriterion optimization. This gaper examines a global criterion method (GCM) with the weighting objectives strategy in fuzzy structural engineering problems. Fuzziness of those problems are in their design goals, constraints and variables. Most of the constraints are originated from analysis of engineering mechanics. The GCM is verified to be equivalent to fuzzy goal programming via a truss design. Continued and mixed discrete variable spaces are presented and examined using a fuzzy global criterion method (FGCM). In the design process a weighting parameter with fuzzy information is introduced into the design and decision making. We use a uniform machine-tool spindle as an illustrative example in continuous design space. Fuzzy multicriterion optimization in mixed design space is illustrated by the design of mechanical spring stacks. Results show that weighting strategy in FGCM can generate both the best compromise solution and a set of Pareto solutions in fuzzy environment. Weighting technique with fuzziness provides a more relaxed design domain, which increases the satisfying degree of a compromise solution or improves the final design.

A Study on the Customer-Oriented Design Using Desirability Function and Taguchi Method (호감도 함수와 다구찌 법을 이용한 고객지향설계에 관한 연구)

  • Jae Hun Jo;Ji Ho Lee;Jong Pil Park;Yoon Eui Nahm
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.45 no.4
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    • pp.99-108
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    • 2022
  • Today, as technology advances and market competition for products intensifies, the product design to improve customer satisfaction by accurately identifying customer needs is emerging as a very important issue for company. Accordingly, the customer-oriented or customer-centered design that maximizes customer satisfaction by grasping and analyzing customer requirements is in the spotlight as an important design theory. In this study, the customer-oriented design is defined as finding the optimal value of design variable with the maximum overall customer satisfaction while minimizing the difference in individual customer satisfaction responded to various customers from multiple product quality characteristics from the perspective of robust design. Therefore, this study presents a new method for modeling the customer preference structure as the different sets of desirability functions for multiple quality characteristics and proposes a new customer-oriented design approach by applying the desirability functions to Taguchi's robust design process to deal with multi-characteristic design problem. Finally, the proposed method is illustrated with the Kansei engineering design problem of wine glass.

A Review of TRIZ combined with Axiomatic Design Methodologies (개념 설계 도구로써의 공리적 설계와 트리즈의 상호보완)

  • Ahn Y.J.;Lee K.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.848-854
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    • 2005
  • In mechanical design part, though many design methodologies have been developed, most of them are applicable for detailed design. Therefore, when people had to do conceptual design, they relied on their individual creativity. To improve this phenomenon, some methodologies are developed such as TRIZ and axiomatic design. In this paper, both TRIZ and axiomatic design methodologies will be reviewed. In addition, some papers which contain conceptual design case study will be also dealt with. These case studies are results of application both axiomatic design and TRIZ methodology.

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