• Title/Summary/Keyword: mechanical and thermal behavior

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Evaluation of Thermal Durability of Thermal Barrier Coating and Change in Mechanical Behavior

  • Lee, Dong Heon;Kang, Nam Kyu;Lee, Kee Sung;Moon, Heung Soo;Kim, Hyung Tae;Kim, Chul
    • Journal of the Korean Ceramic Society
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    • v.54 no.4
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    • pp.314-322
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    • 2017
  • This study investigates changes in the mechanical behavior, such as changes in indentation load-displacement curve, wear resistance and contact fatigue resistance of thermal barrier coatings (TBCs) by thermal cycling test and thermal shock test. Relatively dense and porous TBCs on nickel-based bondcoat/superalloy are prepared; the highest temperature applied during thermal durability test is $1350^{\circ}C$. The results indicate that the porous TBCs have relatively longer lifetime during thermal cycling and thermal shock tests, while denser TBCs have relatively higher wear and contact fatigue resistance. The mechanical behavior is influenced by sintering of the TBCs by exposure to high temperature during tests.

A study on thermo-mechanical behavior of MCD through bulge test analysis

  • Altabey, Wael A.
    • Advances in Computational Design
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    • v.2 no.2
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    • pp.107-119
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    • 2017
  • The Micro circular diaphragm (MCD) is the mechanical actuator part used in the micro electro-mechanical sensors (MEMS) that combine electrical and mechanical components. These actuators are working under harsh mechanical and thermal conditions, so it is very important to study the mechanical and thermal behaviors of these actuators, in order to do with its function successfully. The objective of this paper is to determine the thermo-mechanical behavior of MCD by developing the traditional bulge test technique to achieve the aims of this work. The specimen is first pre-stressed to ensure that is no initial deflection before applied the loads on diaphragm and then clamped between two plates, a differential pressure (P) and temperature ($T_b$) is leading to a deformation of the MCD. Analytical formulation of developed bulge test technique for MCD thermo-mechanical characterization was established with taking in-to account effect of the residual strength from pre-stressed loading. These makes the plane-strain bulge test ideal for studying the mechanical and thermal behavior of diaphragm in both the elastic and plastic regimes. The differential specimen thickness due to bulge effect to describe the mechanical behavior, and the temperature effect on the MCD material properties to study the thermal behavior under deformation were discussed. A finite element model (FEM) can be extended to apply for investigating the reliability of the proposed bulge test of MCD and compare between the FEM results and another one from analytical calculus. The results show that, the good convergence between the finite element model and analytical model.

A Study on temperature behavior of pulsating heat pipe with different diameter in evaporator (증발부 내경 변화에 따른 진동형 히트파이프의 온도 거동에 관한 연구)

  • Kim, Jihoon;Park, Chulwoo;Shah, Syed Abdullah;Kim, Daejoong
    • Journal of the Korean Society of Visualization
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    • v.17 no.1
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    • pp.10-18
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    • 2019
  • In this study, the temperature behavior of Pulsating Heat Pipe (PHP) according to the diameter change were studied by limiting the diameter change to only the evaporator. To investigate operation of PHP in various heat input, heat input power was increased from 10 to 120 W. The results show operation can be divided into 3 regimes by temperature behavior. Thermal resistance was increased before start-up and decreased with increasing heat input. At 110 W heat input, thermal conductivity of 2 mm PHP was 8 .times higher compare to thermal conductivity of copper. Further, to investigate details of temperature behavior in higher heat input, FFT analysis was conducted. Based on the results, when the deviation of peak frequency in each section is lowest, the thermal resistance has lowest value.

Improved Modeling of the Effects of Thermal Residual Stresses on Single Fiber Pull-Out Problem

  • Chai, Young-Suk;Park, Byung-Sun;Yang, Kyung-Jun
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.823-830
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    • 2001
  • The single fiber pull-out technique has been commonly used to characterize the mechanical behavior of fiber/matrix interface in fiber reinforced composite materials. In this study, an improved analysis considering the effect of thermal residual stresses in both radial and axial directions is developed for the single fiber pull-out test. It is found to have the pronounced effects on the stress transfer properties across the interface and the interfacial debonding behavior.

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Changes in the Mechanical Behavior of Thermal Barrier Coatings Caused by Thermal Shock (열충격에 의한 열차폐 코팅재의 기계적 거동 변화)

  • Jang, Bin;Lee, Kee Sung;Kim, Tae Woo;Kim, Chul
    • Korean Journal of Materials Research
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    • v.27 no.1
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    • pp.25-31
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    • 2017
  • This study investigates changes in the mechanical behaviors, especially hardness and indentation load-displacement curves, of thermal barrier coatings (TBCs) brought about by thermal shock. The TBCs on the Nickel-based bondcoat/superalloy was prepared with diameters of 25.4 mm and $600{\mu}m$ thickness. The results of thermal shock cycling test from $1100^{\circ}C$ of the highest temperature indicate that the thermal shock do not influence on the mechanical behavior, but a continuous decrease in porosity and increase in hardness were observed after 1200 thermal shock cycles; these changes are believed to be due to sintering of thermal barrier coating materials. The results that no degradation in the indentation load-displacement curves indicate that the coating shows good thermal shock resistance up to 1200 cycles at $1100^{\circ}C$ in air.

Prediction of the Torque Capacity for Tubular Adhesive Joints with Composite Adherends (복합재료 접착체를 가지는 튜브형 접합부의 토크전달능력 예측)

  • Oh, Je-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1543-1550
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    • 2006
  • Since the performance of joints usually determines the structural efficiency of composite structures, an extensive knowledge of the behavior of adhesive joints and the related effect on joint strength is essential for design purposes. In this study, the torque capacity of adhesive joints was predicted using the combined thermal and mechanical analyses when the adherend was a composite tube. A finite element analysis was performed to evaluate residual thermal stresses developed in the joint, and mechanical s stresses in the adhesive were calculated including both the nonlinear adhesive behavior and the behavior of composite tubes. Three different joint failure modes were considered to predict joint failure: interfacial failure, adhesive bulk failure, and adherend failure. The influence of the composite adherend stacking angle on the residual thermal stresses was investigated, and how the residual thermal stresses affect the joint strength was also discussed. Finally, the predicted results were compared with experimental results available in literature.

A Comparative Study on the Dielectric and Dynamic Mechanical Relaxation Behavior of the Regenerated Silk Fibroin Films

  • Um, In-Chul;Kim, Tae-Hee;Kweon, Hae-Yong;Ki, Chang-Seok;Park, Young-Hwan
    • Macromolecular Research
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    • v.17 no.10
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    • pp.785-790
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    • 2009
  • In this paper, the relaxation behavior of the regenerated silk fibroin (SF) films was investigated using dielectric thermal analysis (DETA), and compared with the dynamic mechanical behavior obtained from dynamic mechanical thermal analysis (DMTA), in order to gain a better understanding of the characteristics of dielectric behavior of SF film and identify the differences between the two analyses. Compared to DMTA, DETA exhibited a higher sensitivity on the molecular relaxation behaviors at low temperature ranges that showed a high $\gamma$-relaxation peak intensity without noise. However, it was not effective to examine the relaxation behaviors at high temperatures such as $\alpha-$ and ${\alpha}_c$-relaxations that showed a shoulder peak shape. On the contrary, DMTA provided more information regarding the relaxation behaviors at high temperatures, by exhibiting the changes in width, intensity and temperature shift of the $\alpha$-relaxation peak according to various crystallinities. Conclusively, DETA and DMTA can be utilized in a complementary manner to study the relaxation behavior of SF over a wide temperature range, due to the different sensitivity of each technique at different temperatures.

Analysis of Pressure Plate Behavior of a Clutch Including Thermal and Mechanical Material Properties (기계적 및 열적 물성을 고려한 클러치 압력판의 거동해석)

  • Hur, Man-Dae;Lee, Sang-Uk;Kim, Gug-Yong;Kang, Sung-Su
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.4
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    • pp.524-532
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    • 2009
  • In the mechanical clutches, the pressure plate is one of the important parts for transferring the power and reducing the vibration. Instead of gray and ductile irons, CGI(Compacted Graphite Cast Iron) is concerned to be the replacement recently. A thermo-mechanical coupled analysis was performed to investigate the behavior of the pressure plate for manual clutches. Thermal and mechanical properties of three kinds of cast irons were obtained from the mechanical experiments and referred other technical reports. The results of FEM analysis, were well match with the experimental ones. In this designated FEM method, temperature distribution, stress distribution and thermal deformation were successfully gained and these results will help to design the pressure plate which was made by cast irons including CGI.

Thermal-mechanical Fatigue Life Prediction of 12Cr Forged Steel Using Strain Range Partitioning method (변형률분할법에 의한 12Cr 단조강의 열피로 수명예측)

  • 하정수;옹장우;고승기
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1192-1202
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    • 1994
  • Fatigue behavior and life prediction were presented for thermal-mechanical and isothermal low cycle fatigue of 12Cr forged steel used for high temperature applications. In-phase and out-of-phase thermal-mechanical fatigue test at 350 to 600.deg. C and isothermal low cycle fatigue test at 600.deg. C were conducted using smooth cylindrical hollow specimen under strain-control with total strain ranges from 0.006 to 0.015. Cyclic softening behavior was observed regardless of thermal-mechanical and isothermal fatigue tests. The phase difference between temperature and strain in thermal-mechanical fatigue resulted in significantly shorter fatigue life for out-of-phase than for in-phase. The difference in fatigue lives was dependent upon the magnitudes of inelastic strain ranges and mean stresses. Increase in inelastic strain range showed a tendency of intergranular cracking and decrease in fatigue life, especially for out-of-phase thermal-mechanical fatigue. Thermal-mechanical fatigue life prediction was made by partitioning the strain ranges of the hysteresis loops and the results of isothermal low cycle fatigue tests which were performed under the combination of slow and fast strain rates. Predicted fatigue lives for out-of-phase using the strain range partitioning method showed an excellent agreement with the actual out-of-phase thermal-mechanical fatigue lives within a factor of 1.5. Conventional strain range partitioning method exhibited a poor accuracy in the prediction of in-phase thermal-mechanical fatigue lives, which was quite improved conservatively by a proposed strain range partitioning method.

Thermal Fatigue Test of an Annular Structure

  • Hwang Jeong-Ki;Suh Chang-Min;Kim Chae-Ho
    • Journal of Mechanical Science and Technology
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    • v.20 no.1
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    • pp.59-65
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    • 2006
  • A half-scaled large test model for the main components of the real annular structure was built and the thermal behaviors were experimented and obtained by thermal cyclic loads. The model design and the test conditions for the thermal loads were determined to take into consideration the thermal and mechanical loads acting on the real annular structure by finite element analyses. Temperature profiles and strains of the main components of the model were measured at an early stage of the test and periodically throughout the test in the given test conditions. After completion of the thermal cyclic tests, no evidence of crack initiation and propagation were identified by a dye penetration test. The measured strains at the critical parts were slightly increased proportionally with the increase in the number of the thermal cycles.