• 농업과학연구
• /
• 제46권4호
• /
• pp.723-735
• /
• 2019

The power-train is the most important component of an agricultural tractor. In this study, the strength of the driving gear transmission of an 82 kW-class tractor was analyzed using equivalent torque during plow tillage. The load measurement system consisted of an engine revolution speed sensor, torque-meters, revolution speed sensors for four axles, and pressure sensors for two hydraulic pumps. The load data were measured during plow tillage for four speed stages: F2 (2.78 km/h), F5 (5.35 km/h), F7 (7.98 km/h), and F8 (9.75 km/h). Aspects of the gear-strength such as bending stress, contact stress, and safety factors were analyzed under two torque conditions: the equivalent torque at the highest plow load for the F8 speed stage and the maximum engine torque. The simulation results using KISSsoft showed that the maximum engine torque conditions had a lower safety factor than did the highest equivalent torque condition. The bending safety factors were > 1 at all gear stages, indicating that gear breakage did not occur under actual measured operating conditions, nor under the maximum torque conditions. However, the equivalent torque condition in the contact stress safety factor was > 1, and the maximum torque condition was < 1 at the first gear pair. The method of analysis using the equivalent torque showed lower stress and higher safety factor than did the method using maximum torque. Therefore, when designing a tractor by applying actual working torque, equivalent torque method would support more reliable product development.

• 자동차안전학회지
• /
• 제8권3호
• /
• pp.22-27
• /
• 2016

As a preliminary research to provide amendment for the engine performance test regulation of two-wheeled vehicles, the engine performance data are investigated in terms of maximum torque, rated power, and engine speed of motorcycles on sales in Korean market. Based on the engine performance database officially published to consumers, some forecasted problems are discussed when the maximum torque and the rated power are measured under the present test standards. EU and Korea regulations on engine performance test are carefully compared in terms of the accuracy of measurement devices, test procedures including data acquisition method, and allowable range of rated power measurement. Complementary items are discussed to eliminate ambiguities in the present regulation and to construct rational regulation system.

• 드라이브 ㆍ 컨트롤
• /
• 제17권4호
• /
• pp.141-151
• /
• 2020

The aim of this study was to analyze the safety factor of range-shift gear pairs on multi-purpose agricultural implement machinery for an optimal design of a transmission system. Gear-strengths such as bending and contact stress and safety factors were analyzed under three load conditions: an equivalent engine torque at plow tillage, a rated engine torque, and the maximum engine torque. Root and contact safety factor were calculated to be 3.88, 5.14, 2.24, 2.11, 2.21, 0.99 and 0.78, 0.94, 0.65, 0.68, 0.84, 0.85, respectively, under equivalent engine torque condition at the plow tillage. The root and contact safety factor were calculated to be 1.91, 2.53, 1.10, 1.04, 1.07, 0.48 and 0.55, 0.66, 0.46, 0.48, 0.59, 0.59, respectively, under rated engine torque condition. The root and contact safety factor were calculated to be 1.60, 2.11, 0.92, 0.87, 0.90, 0.40 and 0.51, 0.61, 0.42, 0.44, 0.54, 0.54, respectively, under the maximum engine torque condition. The multi-purpose agricultural implement machinery could be conducted under plow tillage operation. However, gear specifications for tooth surface need modification because the gear surface would be broken at all driving conditions as safety factors are lower than 1.

• Journal of Biosystems Engineering
• /
• 제34권2호
• /
• pp.71-76
• /
• 2009

This study was conducted to investigate the load acting on a tractor engine when it delivers the maximum power at drawbar. The results of the drawbar tests on the 5 locally-made and 14 imported tractors conducted at NIAE in 2004, and the 15 tractors tested at OECD test stations in foreign countries were analyzed and presented by the torque load ratio, defined as a ratio of the engine torque load caused by drawbar pull to its full-load capacity, as a function of pull speed. The NIAE test results showed that the torque load ratio increased from 20 to 80% with pull speed less than 5 km/h. At speeds faster than 5 km/h, it was 80${\sim}$110% regardless of the pull speed. However, the OECD test results showed that the torque load ratio was evaluated mostly to be 70${\sim}$90% in the entire pull speed range. The same trend was also shown for the maximum drawbar load. The difference in the torque load ratio may be attributable to bias-ply tires for locally-made and some imported tractors. It is also suggested that the input torque load may be increased safely up to 120% of the full load capacity of the tractor engine for an accelerated life test of tractor transmissions.

• 대한기계학회논문집B
• /
• 제20권6호
• /
• pp.2057-2066
• /
• 1996

^In this paper, diagnostic technique for detecting the engine faults, especially misfire, are introduced and compared with each other under the same conditions. With all of them the instantaneous angular velocitys, measured at the flywheel, were analyzed. The techniques include the frequency analysis, auto-correlation function, velocity index, acceleration index, maximum acceleration index, and integrated torque index. Since the main driving components for the angular velocity fluctuation are both the pressure and the inertia torque, the component of the inertia torque in it must be excluded to extract the information of the combustion from the angular velocity. To do this, it is required to consider only the first half of the combustion period in the angular velocity fluctuations, which has never been proposed in the existing methods. On the basis of this fact, the results show that the most effective diagnostic technique is maximum acceleration index.

• 한국정보전자통신기술학회논문지
• /
• 제12권4호
• /
• pp.359-365
• /
• 2019

본 연구는 트랙터 변속기의 성능평가, 내구성 향상 및 최적 설계 등을 위한 기초 연구로써 로타리 작업에 따른 78 kW급 농업용 트랙터의 엔진 토크를 CAN 통신을 이용하여 수집하고, 등가 토크를 분석하였다. 신뢰성 높은 트랙터 개발을 위해서는 실제 농작업 환경에서 발생하는 부하를 등가 토크로 변환하여, 분석하는 것이 필요하다. 등가 토크는 대표적인 누적 손상법인 Palmgren-Miner 식으로 작업 및 선회구간에 대하여 계산되었으며, 각각 229.2, 136.7 Nm로 나타났다. 로타리 작업구간에서 최대 및 평균 토크는 각각 336.0, 234.4 Nm로 나타났으며, 선회구간의 최대 및 평균 토크는 288.0, 134.6 Nm로 나타났다. 로타리 작업구간에서의 엔진 토크는 PTO를 통해 토양을 경운하기 때문에 선회구간보다 높게 나타났다. 엔진의 최대 및 정격 토크는 각각 387.0, 323.0 Nm로, 로타리 작업 및 선회구간의 등가 토크보다 각각 183%, 136% 높게 나타났다. 국내 트랙터 회사는 일반적으로 엔진의 정격 토크를 기준으로 변속기를 설계하기 때문에, 실제 작업 토크와 다소 차이가 있다. 그러므로 최적 설계를 위해 실제 작업 토크를 고려하는 것이 필요할 것으로 판단된다.

• Journal of Advanced Marine Engineering and Technology
• /
• 제32권5호
• /
• pp.663-669
• /
• 2008

A rapid growth of automobile industry has become a major cause for the environmental pollution of big cities, which has driven the emission regulation into extreme. The study of alternative fuel is one of the many researches for improving car emissions. In this study, the effect of an ethanol mixing rate on the engine performance of exhaust emissions, fuel consumption and a maximum torque is assessed for a gasoline engine without any retrofit. The result shows that maximum torque is not reduced in the range of ethanol mixing rate of 10 to 15%. CO and NOx is reduced with the increase of ethanol mixing rate and the fuel consumption remains in similar level.

• 한국자동차공학회논문집
• /
• 제23권6호
• /
• pp.623-632
• /
• 2015

This study proposes a control strategy of the common rail pressure with a fuel injection limitation algorithm to reduce particulate matter (PM) emissions under transient states. The proposed control strategy consists of two parts: injection quantity limitation and rail pressure adaptation. The injection limitation algorithm determines the maximum allowable fuel injection quantity to avoid rich combustion under transient states. The fuel injection quantity is limited by predicting the burned gas rate after combustion; however, the reduced injection quantity leads to deterioration of engine torque. The common rail pressure adaptation strategy is designed to compensate for the reduced engine torque. An increase of the rail pressure under transient states contributes to enhancement of the engine torque as well as reduction of PM emissions by promoting atomization of the injected fuel. The proposed control strategy is validated through engine experiments. The rail pressure adaptation reduced the PM emission by 5-10% and enhanced the engine torque up to 2.5%.

• Journal of Biosystems Engineering
• /
• 제18권4호
• /
• pp.305-316
• /
• 1993

Fuel efficiency in tractor operations dep6nds on the selection of transmission gears and upon the engine being operated at or near maximum torque much of time. The objective of this study was to develop automatic control systems for tractor transmission ratio and governor setting so that the engine is operated at or near maximum torque as much of time as possible. An indoor test unit, which can be used to simulate tractor operation, was built in order to investigate the system design parameters and test the performance of the control system designed. The test-unit consists of engine, gear-type transmission, dynamometer, and control systems for transmission ratio and engine speed. Governor setting lever was controlled by a step motor, and the clutch and transmission levers were controlled by hydraulic cylinders and solenoid valves. The control systems showed good time responses which are assumed to be suitable for optimal tractor operation. The time required for shifting gears from clutch disengagement to engagement was about 1 second, which is almost the same as that for manual shift. And the settling time for engine speed control system was about 5 to 6 seconds.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2008년도 추계학술대회B
• /
• pp.2916-2921
• /
• 2008

This paper presents the performance and characteristics of small spark-ignited small 2-stroke engine. A single cylinder, two-stroke, air cooled 23cc SI engine for brush-cutter was used in this study. For the performance of the engine, rpm, torque, fuel consumption and lubricate oil consumption were measured, and also HC, CO, NOx emissions and excess air ratio according to throat open ratio under two lubrication method were measured and analyzed. The results showed that maximum of engine rpm is nearly same in both methods and also, torque, power is similar. exhaust emissions tend to decrease with throat open ratio.