• Title/Summary/Keyword: material monitoring system

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A Study on Manufacturing Process Control and Monitoring System for Heat-Shrink-Tube Cutting Machine (열 수축 튜브 자동 절단 장치를 위한 공정제어 및 감시 시스템에 관한 연구)

  • Kim, Hyoung-Seok;Lee, Byung-Ryong;Yun, Ho-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.12
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    • pp.1140-1145
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    • 2008
  • In conventional cutting system of Heat-Shrink-Tube, workers operate cutting system after considering about length and quantity of heat-shrink-tube. So, not only work time and production cost is increased but also material is wasted because the data that workers have to consider is so much. In this paper, an effective cutting system of heat-shrink-tube was developed to reduce production cost, work time and waste of material. The cutting system consists of a supervisory computer installed inside a control room, a on-site computer installed on the work area, and a PLC system. In the developed system, a supervisory computer send work order to the on-site computer using LAN and the on-site computer operates the cutting system of the heatshrink-tube after it makes an array production order. Also, the on-site computer reports information to the supervisory computer when an accident happened.

Fiber-optic humidity sensor system for the monitoring and detection of coolant leakage in nuclear power plants

  • Kim, Hye Jin;Shin, Hyun Young;Pyeon, Cheol Ho;Kim, Sin;Lee, Bongsoo
    • Nuclear Engineering and Technology
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    • v.52 no.8
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    • pp.1689-1696
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    • 2020
  • In this study, we developed a fiber-optic humidity sensor (FOHS) system for the monitoring and detection of coolant leakage in nuclear power plants. The FOHS system includes an FOHS, a spectrometer, a halogen white-light source, and a Y-coupler. The FOHS is composed of a humidity-sensing material, a metal tube, a multi-mode plastic optical fiber, and a subminiature version A (SMA) fiber-optic connector. The humidity-sensing material is synthesized from a mixture of polyvinylidene fluoride (PVDF) in dimethyl sulfoxide (DMSO) and hydroxyethyl cellulose (HEC) in distilled water. We measured the optical intensity of the light signals reflected from the FOHS placed inside the humidity chamber with relative humidity (RH) variation from 40 to 95%. We found that the optical intensity of the sensing probe increased linearly with the RH. The reversibility and reproducibility of the FOHS were also evaluated.

Prestress-Loss Monitoring Technique for Prestressd Concrete Girders using Vibration-based System Identification (진동기반 구조식별을 통한 프리스트레스트 콘크리트 거더의 긴장력 손실 검색 기법)

  • Ho, Duc-Duy;Hong, Dong-Soo;Kim, Jeong-Tae
    • Journal of Ocean Engineering and Technology
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    • v.24 no.1
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    • pp.123-132
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    • 2010
  • This paper presents a prestress-loss monitoring technique for prestressed concrete (PSC) girder structures that uses a vibration-based system identification method. First, the theoretical backgrounds of the prestress-loss monitoring technique and the system identification technique are presented. Second, vibration tests are performed on a lab-scaled PSC girder for which the modal parameter was measured for several prestress-force cases. A numerical modal analysis is performed by using an initial finite element (FE) model from the geometric, material, and boundary conditions of the lab-scaled PSC girder. Third, a vibration-based system identification is performed to update the FE model by identifying structural parameters since the natural frequency of the FE model became identical to the experimental results. Finally, the feasibility of the prestress-loss monitoring technique is evaluated for the PSC girder model by using the experimentally measured natural frequency and numerically identified natural frequency for several prestress-force cases.

RADIATION MONITORING SYSTEM FOR ADVANCED SPENT FUEL CONDITIONING PROCESS FACITLITY

  • Kook Dong-Hak;Choung Won-Myung;Lee Eun-Pyo;You Gil-Sung;Cho Il-Je;Kwon Kie-Chan;Lee Won-Kyoung;Ku Jeoung-Hoe
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2005.11b
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    • pp.149-155
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    • 2005
  • The $ACP^1$ is under development for effective management of spent fuel by converting $UO_2$ into U-metal. For demonstration of this process, $\alpha-\gamma$ type new hotcell was built in the $IMEF^2$ basement. To secure against radiation hazard, this facility needs radiation monitoring system which will observe the entire operating area before the hotcell and service area at back of it. This system consists of 7 parts; Area Monitor for $\gamma$-ray, Room Air Monitor for particulate and iodine in both area, Hotcell Monitor for hotcell inside high radiation and rear door interlock, Duct Monitor for particulate of outlet ventilation, Iodine Monitor for iodine of outlet duct, CCTV for watching workers and material movement, Server for management of whole monitoring system. After installation and test of this, radiation monitoring system will be expected to assist the successful ACP demonstration.

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The Development of Real-Time Leak Monitoring System for Management of Hazardous Material Pipeline (유해물질 이송관로 파손누출 실시간 예방 및 감시 기술개발)

  • Chae, Sookwon;Seo, Jaesoon;Kim, Joonseok
    • Journal of the Society of Disaster Information
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    • v.12 no.2
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    • pp.122-129
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    • 2016
  • In this study, a dual structured pipe for a preventive monitoring on a accident damage, a smartphone app program for a survey and a construction data collection and a server program for a real-time monitoring were developed. A pilot system was installed in the test field to analyze effects of a system developed in this study. The data for a damage prevention was detected by the attached sensors on the pipe. Exclusion was tested by the pressure sensors to be installed at regular intervals. The app and server programs was enabled to the real-time data collection and real-time monitoring linked by VRS survey equipments and a smartphone.

Development of Compact Tower Monitoring System based on USN (USN 기반의 실시간 컴팩트 타워 감시 시스템 구축)

  • Kim, Ji-Young;Woo, Doug-Je;Lee, Jung-Hyun;Choi, Jong-Pil;Jang, Jun-Yong;Kim, Yong-Kwang
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.570-571
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    • 2011
  • CTMS(Compact Tower Online Monitoring System), which deals with the polymer insulation arms of new material, is the on-line monitoring system for verifying stability and reliability of a new Compact Tower. CTMS measures real time data from the installed sensors in a Compact Tower and transmission line, air craft warning lights for detecting and determining the life time and the replace cycle of these facilities. This paper introduces how develop the CTMS and proposes how it will be use.

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Development of laser tailored blank weld quality monitoring system (레이저 테일러드 블랭크 용접 품질 모니터링 시스템 개발)

  • 박현성;이세헌
    • Laser Solutions
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    • v.3 no.2
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    • pp.53-61
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    • 2000
  • On the laser weld production line, a slight alteration of the welding condition produces many defects. The defects are monitored in real time, in order to prevent continuous occurrence of defects, reduce the loss of material, and guarantee good quality. The measurement system is produced by using three photo-diodes for detection of the plasma and spatter signal in CO$_2$ laser welding. For high speed CO$_2$ laser welding, laser tailored welded blanks for example, on-line weld quality monitoring system was developed by using fuzzy multi-feature pattern recognition. Weld qualities were classified optimal heat input, a little low heat input, low heat input, and focus misalignment, and final weld quality were classified good and bad.

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Optimum Injection Molding Condition Search With Process Monitoring System (공정 모니터링 시스템을 이용한 최적 사출 조건 설정)

  • Kang, J.K.;Cho, Y.K.;Chang, H.K.;Rhee, B.O.
    • Transactions of Materials Processing
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    • v.16 no.1 s.91
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    • pp.54-60
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    • 2007
  • Optimum injection molding condition for a box mold was searched by the Response Surface Analysis(RSA) with the aid of process monitoring system(PMS). Process variables on the control panel of the injection molding machine such as barrel temperatures, screw speed profile, holding pressures, etc. cannot guarantee the uniformity of the material variables directly related with the state of the product in the mold cavity. In order to make sure the state of the resin in the cavity, pressures and temperatures in the cavity, runner and nozzle were monitored in the experiment with the PMS. To accomplish the consistency of the molding process, dependent variables such as the switchover point and holding time were searched with the PMS. With a proper objective function about deflection of the box-type product, the optimum injection molding condition was obtained.

Polishing Surface State Monitoring of Automatic Polishing Process Using Acoustic Emission Signal (AE 신호를 이용한 자동 연마가공에서의 연마면 상태감시)

  • 김동환
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.8-13
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    • 2000
  • Die polishing technology is very critical to determine quality and performance of the final products. Die polishing processes have not been automated because the automation requires a great deal of experience and skill of experts. Thus, to implement a fully automated polishing process, the development of polishing status monitoring system replacing the skill of experts is critical. AE is known to be closely related to material removal rate(MRR). As the surface is rougher, MRR gets larger and AE increased. The surface roughness can be indirectly estimated using the AE signal measured during automatic die polishing process. In this study, The polishing state monitoring system using AEms signal was developed. This system can be not only to monitor the abnormal state but also to estimate a state of surface roughness of polishing surface qualitatively.

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A Study of On-line Monitoring System for a KEPCO Pumped Storage Generator/Motor

  • Kim Hee-Dong;Ju Young-Ho;Kim Yong-Joo;Cho Kyu-Bock
    • Transactions on Electrical and Electronic Materials
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    • v.7 no.2
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    • pp.90-95
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    • 2006
  • An on-line diagnostic test has been studied and performed for the pumped storage generator/motor. This study aims at reducing the diagnostic cost, minimizing the technical dependency on third party manufactures. Further design of on-line diagnostic system such as shorted-turn of rotor winding, partial discharge (PD) of stator winding and air-gap between stator and rotor for pumped storage generator/motor has been verified. In addition, it needs to be validated on site performance of the developed continuous on-line monitoring system for corresponding tasks for the improvement of the availability & reliability during operation.