• Title/Summary/Keyword: material handling system

Search Result 232, Processing Time 0.025 seconds

Layout Design Problem in Multi-bay Facility (다중 베이 제조시스템의 설비배치)

  • Lee, Moon-Su;Chae, Jun-Jae
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.32 no.4
    • /
    • pp.93-100
    • /
    • 2009
  • This paper addresses the facility layout problem in multi-bay environments, where the bays are connected at one or both ends by an inter-bay material handling system. In most previous studies, the main concern is to allocate facilities or departments to the bays whose widths are fixed. In this research, we suggest the efficient models that provide the optimal layout solution under flexible bay width environments. We also suggest a mathematical model that provides the optimal solution using two-way facility allocation approach instead of one-way allocation technique. This paper also shows the approach of TABU search to the assignment and layout design of the departments. The results generated from TABU search are compared to the result from the mathematical model. Models are developed using mixed integer programming for various test problems and solved by CPLEX.

Estimation of the Expected Time in System of Trip-Based Material Handling Systems (트립에 기초한 물자취급 시스템에서 자재의 평균 체류시간에 대한 추정)

  • Cho, Myeon-Sig
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.21 no.2
    • /
    • pp.167-181
    • /
    • 1995
  • We develop an analytical model to estimate the time a workpiece spends in both input and output queues in trip-based material handling systems. The waiting times in the input queues are approximated by M/G/1 queueing system and the waiting times in the output queues are estimated using the method discussed in Bozer, Cho, and Srinivasan [2]. The analytical results are tested via simulation experiment. The result indicates that the analytical model estimates the expected waiting times in both the input and output queues fairly accurately. Furthermore, we observe that a workpiece spends more time waiting for a processor than waiting for a device even if the processors and the devices are equally utilized. It is also noted that the expected waiting time in the output queue with fewer faster devices is shorter than that obtained with multiple slower devices.

  • PDF

Operation-sequence-based Approach for Designing a U-shaped Independent-Cell System with Machine Requirement Incorporated (설비능력과 작업순서를 고려한 U-라인상에서의 셀 시스템 설계)

  • 박연기;성창섭;정병호
    • Journal of the Korean Operations Research and Management Science Society
    • /
    • v.26 no.1
    • /
    • pp.71-85
    • /
    • 2001
  • This paper considers a cost model for a U-shaped manufacturing cell formation which incorporates a required number of machines and various material flows together under multi-part multi-cell environment. The model is required to satisfy both the specified operation sequence of each part and the total part demand volume, which are considered to derive material handling cost in U-shaped flow line cells. In the model several cost-incurring factors including set-up for batch change-over, processing time for operations of each part, and machine failures are also considered in association with processing load and capacity of each cell. Moreover, a heuristic for a good machine layout in each cell is newly proposed based on the material handling cost of each alternative sequence layout. These all are put together to present an efficient heuristic for the U-shaped independent-cell formation problem, numerical problems are solved to illustrate the algorithm.

  • PDF

Synchronization of Production Operations and Material Supplies in the Electric Motor Manufacturing (전동기 제조업의 공정과 자재의 동기화에 관한 연구)

  • Song, Jeong-Su;Kim, Jae-Gyun;Lee, Ji-Hyung
    • IE interfaces
    • /
    • v.11 no.2
    • /
    • pp.199-209
    • /
    • 1998
  • In manufacturing industries, one of the critical issues is to synchronize the sequence of production operations with materials needed at each operation to improve productivity. In order to solve this synchronization problem. We develop a code system entitled 'Work-Order-Number' for automated storage/retrieval systems(AS/RS) in this paper. The Work-Order-Number is designed for the purpose of integrating the engineering information. material handling, production and operations scheduling, point of production, and AS/RS systems. This paper implemented the Work-Order-Number in the electric motor manufacturing. The results of the implementation showed the reduction of the number of workers in material handling and cost-loss due lo a late delivery.

  • PDF

Analysis of Transportation and Handling system for Advanced spent fuel management process (사용후핵연료 차세대관리공정 운반취급계통 분석)

  • 홍동희;윤지섭;정재후;김영환;박병석;박기용;진재현
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.06a
    • /
    • pp.1438-1441
    • /
    • 2003
  • The project for "Development of Advanced Spent Fuel Management Technology" has a plan of a demonstration for the Advanced Management Process in the hot cell of IMEF. The Advanced Management Process are being developed for efficient and safe management of spent fuels. For the demonstration, several devices which are used to safely transport and handle nuclear materials without scattering have been derived by analyzing the Advanced Management Process, object nuclear material and modules of process equipment and performing graphical simulation of transportation/handling by computers. For verification, powder transportation vessel and handling device have been designed and manufactured. And several tests such as transporting, grappling, rotating the vessel have been performed. Also, the design requirements of transportation/handling equipment have been analyzed based on test results and process studies. The developed design requirements in this research will be used as the design data for the Advanced Management Process.

  • PDF

Remote control of spent nuclear fuel handling equipment with fuzzy logic (사용후 핵연료 원격 취급 장치의 퍼지 제어)

  • 김기준;김호동;윤완기;이재설
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1991.10a
    • /
    • pp.911-916
    • /
    • 1991
  • Spent nuclear fuel is highly radioactive and requires remote operation due to radiation exposure. Motors which have been used in the highly radioactive environments are a DC type because of their easy implementation on control system. However there are some problems such as mechanical maintenance of brush and commutator, high cost, and heavy material control. AC servo motors are applied and tested on fuzzy and conventional control algorithms. Fuzzy logic controls of AC servo give adequate control accuracy and power for spent fuel handling in radioactive environments.

  • PDF

Development of Automatic Steering System using Image Processing Technique (영상처리기법을 이용한 자율주행시스템 개발)

  • Cho, Chi-Woon;Park, Sung-Won
    • IE interfaces
    • /
    • v.10 no.2
    • /
    • pp.69-77
    • /
    • 1997
  • Material handling equipment such as container cranes and transtainer cranes have made larger and faster to improve the efficiency of container handling. As conditions of use in container terminal have become severe, and also the automation level required has become higher. For the high level automation for transtainer crane, the following characteristics have to be developed 1) Container Terminal Operation & Planning System with high efficiency. 2)Autosteering System of transtainer crane with precise position sensing system using image processing and feedback control system. 3)Automatic Position Identification System with transponder. We have developed an AGSS(Automatic Gantry Steering System) of transtainer crane with image processing technology preferentially. In this paper, the system will be introduced.

  • PDF

Modular simulation model of interconnected robot cells (상호 연결된 로보트 셀(robot cell)의 모듈형 시뮬레이션 모델)

  • 구금환
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1988.10a
    • /
    • pp.364-369
    • /
    • 1988
  • In this study, a model for the simulation of the material flow not only inside a robot cell with flexible handling sequence but also between robot cells is presented. A method for the connection of special simulation programs has been developed and a logic model between a real system and a simulation system is employed.

  • PDF