• Title/Summary/Keyword: mat-foundation mass concrete

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Field Application of the Difference of Setting Time of Improving Super Retarding Agent of Foundation Mat Mass Concrete (기초매트 매스 콘크리트의 초지연제를 활용한 응결시간차공법의 현장적용)

  • Noh, Sang-Kyun;Baek, Dae-Hyun;Kwon, Hae-Won;Bae, Yeoun-Ki;Chung, Sung-Jin;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.57-60
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    • 2008
  • According to the recent tendency that the buildings in the downtown concerning rising land prices and efficient use of building are gradually Manhattanized mainly the grand scaled residential buildings, structure of the buildings relates to safety and so the very thick mat concrete is selected as the foundation of architectures. Because mat concretes can not be simultaneously pour in a great quantity due to the circumstance at the field, not only the questions on the unification between the concretes pour on the upper layer and the lower layer are presented but also the cracks by the internal force from the difference of hydration exothermic period are occurred because of the time lag. Thus, this study checked the efficiency to apply "The hydration heat controlling method of mass concrete for horizontal partition pouring construction" to the skyscraper sites under construction at Haiundai in Busan. After applying this method, the result of observation that the cracks by hydration heat in all over the placement surface did never be founded. Also, in case of the economic analysis that the hydration heat reduction method using super retarding agent by difference of setting time is approximately 80% cheaper than the hydration heat reduction method by pipe cooling in the construction expenses.

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Mock-up Test of Temperature Crack Reduction Method Application by Setting Time Control of Mat Foundation Mass Concrete (응결시간조정에 의한 매트기초 매스 콘크리트의 온도균열저감 공법적용의 Mock-up Test)

  • Han, Cheon-Goo;Lee, Jae-Sam;Noh, Sang-Kyun
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.4
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    • pp.55-61
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    • 2009
  • Recently, the number of high-rise buildings being built in Korea by major construction companies for residential and commercial use has been increasing. When constructing a high-rise building, it is necessary to apply massive amounts of concrete to form a mat foundation that can withstand the huge load of the upper structure. However, it is of increasing concern that due to limitations in terms of the amount of placing equipment, available job-sites and systems for mass concrete placement in the construction field, it is not always possible to place a great quantity of concrete simultaneously in a large-scale mat foundation, and for this reason consistency between placement lift cannot be secured. In addition, a mat foundation Is likely to crack due to the stress caused by differences inhydration heat generation time. To derive a solution for these problems, this study provides test results of a hydration heat crack reduction method by applying placement lift change and setting time control with a super retarding agent for mass concrete in a large-scale mat foundation. Mock-up specimens with different mixtures and placement liftswere prepared at the job-site of a newly-constructed high-rise building. The test results show that slump flow of concrete before and after adding the super retarding agent somewhat Increases as the target retarding time gets longer, while the air content shows no great difference. The setting time was observed to be retarded as the target retarding time gets longer. As the target retarding time gets longer, compressive strength appears to be decreased at an early stage, but as time goes by, compressive strength gets higher, and the compressive strength at 28 days becomes equal or higher to that of plain concrete without a super retarding agent. For the effect of placement lift change and super retarding agent on the reduction of hydration heat, the application of 2 and 4 placement lifts and a super retarding agent makes it possible to secure consistency and reduce temperature difference between placement lifts, while also extending the time to reach peak temperature. This implies that the possibility of thermal crack induced by hydration heat is reduced. The best results are shown in the case of applying 4 placement lifts.

Reducing Thermal Cracking of Mat-foundation Mass Concrete Applying Different Mix Designs for Upper and Lower Placement Lifts (상하부 배합을 달리함에 의한 기초 매트 매스콘크리트의 수화열 균열저감)

  • Han, Cheon-Gu;Kim, Min-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.1
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    • pp.39-46
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    • 2017
  • In this research, considering the practical conditions at field, thermal cracking reducing method was suggested based on the comparative analysis between predicted value and actual value obtained from the actual structure member with optimum mix design. The optimum mix design was deduced from the various mix designs with various proportions of cementitious binder for upper and lower placement lifts of mat-foundation mass concrete. Therefore, before field applications, the mix designs were obtained from the theoretical analysis obtained by MIDAS GEN for upper lift was OPC to FA of 85 to 15, and for lower lift was OPC to FA to BS of 50 : 20 : 30. Based on this mix design, the actual concrete for field was determined and all concrete properties were reached within the predicted range. Especially, the temperature properties of mass concrete at core was approximately $39^{\circ}C$ of temperature difference for low-heat mix design, while approximately $54^{\circ}C$ was shown for normal mix design currently used. Additionally, in the case of cracking index, the low heat mix design showed about 1.4 of relatively high value while the normal mix design showed 1.0. Therefore, it can be stated that applying low heat mix design and different heating technique between upper and lower placement lifts for mass concrete are efficient to control the thermal cracking.

Pilot Test of Improving Super Retarding Concrete to Control of Hydration Heat Crack of Foundation Mat Mass Concrete (기초매트 매스 콘크리트의 수화열 균열제어로서 초지연 콘크리트 활용에 관한 예비실험)

  • Noh, Sang-Kyun;Baek, Dae-Hyun;Lee, Jae-Sam;Kim, Hyun-Seob;Lee, Byeong-Hoon;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.37-41
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    • 2008
  • According to the recent rapidly increasing that construction works are gradually Manhattanized mainly the grand scaled residential buildings, the foundation of the building that is related to safety is increasing for building as a grand scaled mat concrete. Because mat concrete can not be simultaneously placing of concrete in a great quantity due to the circumstance at the field, the inequal deformation of the tensile stress that according to the time lag of hydration heat between the upper layer and the lower layer is affecting as a cause that is the possibility of crack occurrence by increasing. Accordingly, this research checked the efficiency of super retard concrete in applying real structures, and we implemented the preparatory experiment to settle up the inequal deformation of the tensile stress substantially that is according to the time lag of placement between the upper layer and the lower layer by controlling the setting time using the super retarding agent. As the result of test, the more target of delay time lengthened, the more fluidity increased and air content indicated a little differences. There was from 2 to 10 hours between the standard curing and the outside curing at the setting time and in case of calculating the rate of mixing at real structure is required that mix promotion, increasing the amount of mixing, by setting up the curing temperature. The super retard concrete showed the result that in compressive strength, early-age strength was smaller than normal concrete whereas it was same or more figures from at the aging 28days because of the super retarding agent.

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Numerical Analysis of Temperature and Stress Distribution in Mass Concrete Structure with External Restriction (외부구속을 받는 매스콘크리트 구조물의 수화열 해석)

  • 김은겸;조선규;신치범;박영진;서동기
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.345-348
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    • 1999
  • Since the cement-water reaction is exothermic by nature, the temperature rise within a large concrete mass. Significant tensile stresses may develop from the volumn change associated with the increase and decrease of the temperature with the mass concrete. These thermal stresses will cause temperature-related cracking in mass concrete structures. These typical type of mass concrete include mat foundation, bridge piers, thich walls, box type walls, tunnel linings, etc. Crack control methods can be considered at such stages as designing, selecting the materials, and detailing the construction method. In this paper, the effect of placing of crack control joint or construction joint was analysed by a three dimensional finite element method. As a result, using this method, crack control can be easily performed for structures such as wall-type structures.

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Study on Hydration Heat and Contact the Mix-Design of Foundation Mass Concrete Using Hydration Temperature Analysis Program (수화열 해석프로그램을 이용한 기초 매스콘크리트의 사전 배합선정 및 수화열 검토)

  • Seol, Jun-Hwan;Jo, Man-Ki;Bang, Hong-Soon;Kim, Ok-Kyue
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.105-106
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    • 2019
  • In this research, considering the practical conditions at field, thermal cracking method was suggested based on the comparative analysis between predicted value and actual value obtained from the actual structure member with optimum mix design. The optimum mix design was deduced from the various mix designs with various proportions of cementitious binder for upper and lower placement lifts of mat-foundation mass concrete. Therefore, it can be stated that applying low heat mix design and different heating technique between upper and lower placement lifts for mass concrete are efficient to control the thermal cracking. As future issues, based on the interpretation result value, we will select the optimal combination that is applied specifically to the actual site, and deeply analyze the correlation between the measured value and the analysis value through the combination and the test of the actual structure.

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Execution of Mass Concrete for Mat Foundation Using Setting Time Difference with Super Retarding Agent for Reducing Hydration Heat (초지연제의 응결시간차 공법을 이용한 기초 매트 콘크리트의 수화열 저감 시공)

  • Jeon Chung Keun;Yoon Chi Whan;Song Seung Heon;Shin Dong An;Oh Seon Gyo;Han Cheon Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.144-147
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    • 2004
  • In this paper, field application of mass concreting using super retarding agent(SRA) are discussed based on setting. time difference with SRA in big discount market in Chongju. Mechanical and physical properties of .concrete are investigated. Temperature history of concrete is also measured. Slump and air content meet the requirement of target value. Compressive strength of concrete exceeded the nominal strength with 24MPa. Compressive strength of SRA concrete is higher than that of plain concrete by about $3\~4\%$. For temperature history, peak temperature of concrete at middle section at top concrete layer reached $49.6^{\circ}C$ within 24hours, and at bottom concrete layer, $54.6^{\circ}C$ within 42hours. Based on the naked eye's observation, no crack was found at mass concrete.

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A Study on the Effect of Pipe Cooling in Mass-Concrete (매스콘크리트의 파이프 쿨링 효과)

  • 윤승권;김은경;김래현;신치범
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.10a
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    • pp.329-333
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    • 1995
  • The usual methods for the temperature control of mass-concrete structures include the use of low-heat cement, pre-cooling, or pipe-cooling. In order to control the heat of hydration of mass-concrete structures such as massive pier or anchor block, and mat foundation, the pipe cooling method is widely acceptable for pratical use. In this paper, method of analysis using the Finite Element Method was applied to analyze the heat exchange on the field of three dimensional thermal conduction. The result of analysis Well agreed with experimentally measurement data by "KUMATANI". The method of this analysis will be used widely to control the heat of hydration by the pipe cooling in mass-concrete.-concrete.

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Temperature Crack Control in Slab Type구s Mass Concrete Structures (슬래브형 매스콘크리트 구조물의 온도균열제어)

  • 김동석;구본창;하재담;진형하;오승제;변근주
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.333-336
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    • 1999
  • The crack of concrete induced by the heat of hydration is a serious problem, particularly in concrete structures such as mat-slab of nuclear reactor buildings, dams or large footings, foundations of high rise buildings, etc.. As a result of the temperature rise and restriction condition of foundation, the thermal stress which may induce the cracks can occur. Therefore the various techniques of the thermal stress control in massive concrete have been widely used. One of them is prediction of the thermal stress, besides low-heat cement which mitigates the temperature rise, pre-cooling which lowers the initial temperature of fresh concrete with ice flake, pipe cooling which cools the temperature of concrete with flowing water, design change which considers steel bar reinforcement, operation control and so on. The Aim of this paper is to verify the effect of low heat blended cement in reducing thermal stress in slab type's mass concrete such as container harbor structures.

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A Method on the Control of Hydration Heat of Mass Concrete Considering the Difference of Setting Time (응결시간차를 활용한 매스콘크리트의 수화열 조정공법)

  • 심보길;윤치환;한민철;김기철;오선교;한천구
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.379-384
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    • 2001
  • This Paper Presents field application test results of mass concrete using super retarding agent. The field test was carried out at mat foundation(thickness 1m) of newly constructed information center of Chongju university. Placing lift composed of 2 layers, and each layer is 50cm. Fly ash and flowing method is also applied. Difference of setting time of concrete between with super retarding agent and without super retarding agent is considered. Concrete without super retarding agent is placed at upper layer and with super retarding agent at lower layer According to test results, the reducing method of hydration heat considering difference of setting time with super retarding agent can reduce the highest temperature about 3~4$^{\circ}C$, and delay the peak time about 3~4days. Compressive strength using super retarding agent is somewhat higher than that of normal concrete. Accordingly, super retarding agent does not affect the strength development.

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