• Title/Summary/Keyword: manufacturing uncertainty

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Multi-objective robust optimization method for the modified epoxy resin sheet molding compounds of the impeller

  • Qu, Xiaozhang;Liu, Guiping;Duan, Shuyong;Yang, Jichu
    • Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.179-190
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    • 2016
  • A kind of modified epoxy resin sheet molding compounds of the impeller has been designed. Through the test, the non-metal impeller has a better environmental aging performance, but must do the waterproof processing design. In order to improve the stability of the impeller vibration design, the influence of uncertainty factors is considered, and a multi-objective robust optimization method is proposed to reduce the weight of the impeller. Firstly, based on the fluid-structure interaction, the analysis model of the impeller vibration is constructed. Secondly, the optimal approximate model of the impeller is constructed by using the Latin hypercube and radial basis function, and the fitting and optimization accuracy of the approximate model is improved by increasing the sample points. Finally, the micro multi-objective genetic algorithm is applied to the robust optimization of approximate model, and the Monte Carlo simulation and Sobol sampling techniques are used for reliability analysis. By comparing the results of the deterministic, different sigma levels and different materials, the multi-objective optimization of the SMC molding impeller can meet the requirements of engineering stability and lightweight. And the effectiveness of the proposed multi-objective robust optimization method is verified by the error analysis. After the SMC molding and the robust optimization of the impeller, the optimized rate reached 42.5%, which greatly improved the economic benefit, and greatly reduce the vibration of the ventilation system.

A Study on Kinematical Modeling and Analysis of Double Side Wafer Polishing Process (실리콘 웨이퍼 양면 연마 공정의 기구학적 모델링과 해석에 관한 연구)

  • Lee, Sang-Jik;Jeong, Suk-Hoon;Lee, Hyun-Seop;Park, Sun-Joon;Kim, Young-Min;Jeong, Hae-Do
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.485-485
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    • 2009
  • Double side polishing process has been used for various industrial applications, such as polishing of semiconductor substrates and flat panel display glasses. In wafer manufacturing, double side polishing process is applied to improve wafer flatness and to minimize particle generation from wafers in device manufacturing processes, which is recognized as one of the most important processes. Whereas the kinematical modeling and analysis results of single side polishing, extensively used for chemical-mechanical polishing (CMP) in device manufacturing, are well investigated, the studies in conjunction with double side polishing are barely carried out, due to the complication of polishing system and the uncertainty of wafer motion in the carrier. This paper suggests the derivation of kinematical model with consideration of carrier and wafer motion in double side polishing, and then presents the effect of kinematical parameters on material removal amount and its non-uniformity. The kinematical analysis results help to understand the double side polishing process and to control the polishing results.

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Performance Uncertainty Estimation of a Nonlinear Vibration System Based on a Sampling Method (샘플 추출방법에 근거한 비선형 진동계의 성능 불확실성 예측)

  • Choi, Chan-Kyu;Yoo, Hong-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.113-118
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    • 2009
  • A designer regards the vibration system as a linear system. However, in real world, nonlinearity of a vibration system should exist caused by various factors like manufacturing conditions or uncertain material properties. So, properties of a spring and a damper which are consisting the vibration system have statistical distribution. Therefore, a designer needs to analyze the statistical nonlinearity in a vibration system. In this paper, $1^{st}$ Taylor series expansion method and univariate dimension reduction method apply to a performance measure of nonlinear vibration system, and compare each result. And then, merits and demerits of each method are discussed. For apply more actual problem, a performance measure population is estimated based on design variable samples like properties of spring or damper.

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Development of a Two-Phase Heuristic Method for the Enhancement of a Production Schedule (생산일정계획 성능향상을 위한 2단계 휴리스틱 방법의 개발)

  • Hong, Yun-Ho;Kim, Sheung-Kown;Kim, Sun-Uk;Lee, Jun-Youl
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.3
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    • pp.65-77
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    • 1994
  • There are so many situations in which production schedules need to be rescheduled, due to the uncertainty or dynamic characteristics existing in manufacturing environment. Under the circumstances, it is necessary to build a system which helps a schedule manager understand the dynamic situations and reflect his insight into the system easily. We developed a system that can improve a production schedule. The system consists of a schedule editor and a schedule generator. The schedule editor, a rule-based system, always keeps a schedule feasible by keeping track of local changes in the revised one. The schedule generator consists of a two-phase heuristic method. In the lst phase it generates a schedule by a priority rule with Giffler and Thompson algorithm then it improves the performance in terms of the makespan in the 2nd phase. Experimental results show that, most of the times, the system generates a better schedule than the one with ordinary priority rules only.

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A Study on Effective Using Method of Apparel CAD System in Clothing Industrial (의류산업에 있어서의 어패럴 CAD 시스템의 활용실태 분석)

  • 한경희;이정순
    • The Research Journal of the Costume Culture
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    • v.6 no.4
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    • pp.149-161
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    • 1998
  • The purpose of this study was to present the effective activation of apparel CAD system and for this, the investigation of actual condition of CAD using companies and comparative inspection with the advanced study were carefully considered. The results were as follows : 1. The investigation result of the system using enterprises is that the direct effect from the operation of the CAD system after its introduction was the promptness, ad the indirect effect of it was the growth of operation level and operating reliance. 2. The problem originated from the system was the uncertainty of employer effectiveness and the financing source for it when introduced, and the lack of consciousness of it when operated. 3. The using level in pattern manufacturing function was lower than that in grading and marking. Therefore, as the full automation in CAD system is a part of CIM construction and the direction to which apparel companies should go, a firmly connected system between management & the persons in charge in apparel companies, facility supplying companies, universities & other educational institutes, and the Government should be duly constructed first of all n order to achieve this aim.

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Reference Model Feedback Control and Stability Evaluation for Control System with Hard Non-linearities (견비선형을 갖는 제어시스템에 대한 기준모델 피드백제어 및 안정성평가)

  • Jung, Yu-Chul;Lee, Gun-Bok
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.72-78
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    • 2006
  • The paper proposes reference model error feedback control scheme for motion control system with hard non-linear components as like saturation and dead-zone in plant input part. Additionally, the plant has the system uncertainty effected by plant model parameter deviation and disturbance. The control algorithm uses the reference model to apply additional feedback loop with the error between reference model output and actual output effected by disturbance and non-linear components. And the stability evaluation based on Popov stability and controller design method are formulated to be performed. The effectiveness of the proposed scheme is examined by simulations. The results are proven by reasonable performances following reference model responses with good disturbance rejection performance without over-tuning of controller.

An Interval Approach for Design and Analysis of Mechanical Systems with Uncertainties

  • Shin, Jae-Kyun;Li Chen;Jang, Woon-Geun
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.4
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    • pp.5-14
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    • 2002
  • This paper addresses the challenges of dealing with uncertainties based on interval analysis. An interval approach is proposed on the basis of Boundary Selection Method (BSM) for treating systems of linear interval equations in the presence of columnwise dependencies. An iterative procedure is developed for the problem solving where uncertainties are characterized in the form of interval quantities. An applied example is used to illustrate effectiveness and usefulness of the proposed approach. This new method can be applied for such circumstances that involve finite element analysis of structures, inverse dynamic analysis of mechanisms, and worst case design studies in the presence of the uncertainties.

Design of a Modular Type Joint Mechanism for a Service Robot (서비스 로봇을 위한 모듈형 관절 메커니즘 설계)

  • Lee, Hee-Don;Han, Chang-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.11
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    • pp.1272-1278
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    • 2011
  • Mechanisms of the robot system should be developed according to the task. In this study, we propose improving adaptability of the robot mechanism with the modularized joint mechanism. Adaptability is the measure of the system ability to cope with change or uncertainty. Modular type joint has been widely used in development of various robots including reconfigurable robots. To build robotic systems more flexibly and quickly with low costs of manufacturing and maintenance, we have designed a modular type joint with one degree of freedom for general purpose. This module is designed to be compact, light-weight and self-controlled. In this design, we consider the kinematics and dynamics properties of the modular type joint.

An analysis on supporting programs of procuring goods for export in Korea

  • Kim, Jae-Seung;Park, Se-Hoon;Choi, Young-Joo
    • THE INTERNATIONAL COMMERCE & LAW REVIEW
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    • v.48
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    • pp.79-100
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    • 2010
  • To promote the nation's exports, in Korea several government led programs are alive for procuring and manufacturing goods for export. The trade supporting programs are consisted of Trade Financing Program, Trade Tax Program, and Trade Insurance. The programs are summarized ; First, Trade Financing Program is available to exporters of procuring raw materials and finished goods for export. It is extended with exceptionally low interests from the Korean commercial banks. Second, Trade Tax Program provides whole or part of customs drawback to exporters. customs drawback is' made when exporters meet requirements of Customs for export. Third, Trade Insurance Program cover risks of uncertainty which is beyond the exporters' capacity at low insurance premium. It is suggested that the exporters have deep knowledge of these three programs to their ends. Especially Trade Financing Program and Trade Insurance Program can be a combined work for the financially weak SMEs. Further, there are rooms for these programs to develop to enhance the competitiveness of SME exporters.

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A Study on Analysis and Effect of Electronic Noise in an Inductive Displacement Sensor (유도형 변위 센서의 전기 노이즈 분석과 센서 성능에 미치는 영향 고찰)

  • 신우철;홍준희;이동주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.379-384
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    • 2003
  • Noise is a problem in many electronic circuits and active control system. Arising from spuriously coupled noise from other circuits, it corrupts the signal of interest and introduces an uncertainty into information it contains. In this paper, re have researched noise characteristics of the inductive displacement sensor which has been designed. n first present basic concept and characteristics of magnetic field-coupled noise in the sensor output signal. Then, n are present relation noise and sensor performances. Finally, we concentrate low noise design of a sensor driver and a signal detection circuit.

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