• Title/Summary/Keyword: manufacturing method

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Study on Fabricating Bead Mill for Manufacturing Nano Powders (나노 파우더 제조용 비드밀 제작에 관한 연구)

  • Son, Jae-Yub;Nam, Kwon-Sun;Kim, Byeong-Hee
    • Journal of Industrial Technology
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    • v.25 no.B
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    • pp.127-133
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    • 2005
  • Manufacturing methods of Nano particles can be distinguished by top-down technology as physical method and bottom-up technology as chemical synthetic method. Top-down technology is a kind of method for making microstructure as like carving after forming a macroscopic structure in advance and its typical methods are ball milling, gas condensation method and so on. Nano Particles synthesized by bottom-up method have got to do dispersing process for using them as actual nano particles because their viscosity are very strong and so easy to shape cohesive substances. Therefore, this study is about a particle separating device which separates a certain constant size of grains processed already in mill and mixer because we mostly use media agitating mill as a device of milling and dispersing and we necessarily use very slight balls as media for manufacturing nano particles in the machine. The centrifugal device has been designed for passing and separating below a certain type of grain size after final process of particles in the mill.

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A Neural Network- Based Classification Method for Inspection of Bead Shape in High Frequency Electric Resistance Weld

  • Ko, Kuk-Won;Hyungsuck Cho;Kim, Jong-Hyung
    • Transactions on Control, Automation and Systems Engineering
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    • v.2 no.3
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    • pp.182-188
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    • 2000
  • High-frequency electric resistance welding (HERW) technique is one of the most productive manufacturing method currently available for pipe and tube production because of its high welding speed. In this process, a heat input is controlled by skilled operators observing color and shape of bead but such a manual control can not provide reliability and stability required for manufacturing pipes of high grade quality because of a variety of bead shapes and noisy environment. In this paper, in an effort to provide reliable quality inspection, we propose a neural network-based method for classification of bead shape. The proposed method utilizes the structure of Kohonen network and is designed to learn the skill of the expert operators and to provide a good solution to classify bead shapes according to their welding conditions. This proposed method is implemented on the real pipe manufacturing process, and a series of experiments are performed to show its effectiveness.

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A New Full-Aperture Reflective Null Measuring Method for Conformal Dome

  • Yan, Xudong;Wang, Junhua;Xu, Min
    • Journal of the Optical Society of Korea
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    • v.20 no.1
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    • pp.174-179
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    • 2016
  • In this paper, a novel full-aperture reflective null measuring method is proposed to detect the transmission wavefront of a conformal dome surface. An aspheric compensator is designed and placed behind the dome to reflect the aspheric testing wave back to the same path. To ensure the feasibility of this method, tolerance analysis is conducted, and guidance to assembly is given accordingly. The accuracy of this method is verified to be λ/30 (λ =3.39 μm) by Monte Carlo algorithm. In addition, the influence of different error factors, including the thickness error and decenter error of the dome, on the testing wavefront is analyzed. Simulation and experiment indicate that this method is practical and simple, and can measure the conformal domes precisely and comprehensively.

Manufacturing of Personal Dress Form by Replica Method -With Special Reference to the Verification of Size- (석고법에 의한 인체모형 제작 -치수검정을 중심으로-)

  • Shim, Kue-Nam;Oh, Ji-Young
    • Fashion & Textile Research Journal
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    • v.1 no.2
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    • pp.148-153
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    • 1999
  • The purpose of this study was to manufacturing of personal dress form by replica method for draping. The objects were physical body and personal dress form of their torso somatotype. Comparing the measurements of Martin method and of sliding gauge method to examine the fitness of dress form. Dress form was found bigger than physical body. This was due to the transformation in processing that wrap a Suck-Go bandage and pack a polyurethane foam. On the basis of the result, manufacturing of personal dress form and foundation by draping, it was wearing done test on the physical body, through the procedure that investigate the possibility of usage and the manufacture of personal dress form.

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Determination of the Optimal Configuration of Operation Policies in an Integrated-Automated Manufacturing System Using the Taguchi Method and Simulation Experiments (다구치방법과 시뮬레이션을 이용한 통합된 자동생산시스템의 최적운영방안의 결정)

  • Lim, Joon-Mook;Kim, Kil-Soo;Sung, Ki-Seok
    • IE interfaces
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    • v.11 no.3
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    • pp.23-40
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    • 1998
  • In this paper, a method to determine the optimal configuration of operating policies in an integrated-automated manufacturing system using the Taguchi method and computer simulation experiments is presented. An integrated-automated manufacturing system called direct-input-output manufacturing system(DIOMS) is described. We only consider the operational aspect of the DIOMS. Four operating policies including input sequencing control, dispatching rule for the storage/retrieval(S/R) machine, machine center-based part type selection rule, and storage assignment policy are treated as design factors. The number of machine centers, the number of part types, demand rate, processing time and the rate of each part type, vertical and horizontal speed of the S/R machine, and the size of a local buffer in the machine centers are considered as noise factors in generating various manufacturing system environment. For the performance characteristics, mean flow time and throughput are adopted. A robust design experiment with inner and outer orthogonal arrays are conducted by computer simulation, and an optimal configuration of operating policies is presented which consists of a combination of the level of each design factor. The validity of the optimal configurations is investigated by comparing their signal-to-noise ratios with those obtained with full factorial designs.

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3D Printed Flexible Cathode Based on Cu-EDTA that Prepared by Molecular Precursor Method and Microwave Processing for Electrochemical Machining

  • Yan, Binggong;Song, Xuan;Tian, Zhao;Huang, Xiaodi;Jiang, Kaiyong
    • Journal of Electrochemical Science and Technology
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    • v.11 no.2
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    • pp.180-186
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    • 2020
  • In this work, a metal-ligand solution (Cu-EDTA) was prepared based on the molecular precursor method and the solution was spin-coated onto 3D printed flexible photosensitive resin sheets. After being processed by microwave, a laser with a wavelength of 355 nm was utilized to scan the spin-coated sheets and then the sheets were immersed in an electroless copper plating solution to deposit copper wires. With the help of microwave processing, the adhesion between copper wires and substrate was improved which should result from the increase of roughness, decrease of contact angle and the consistent orientation of coated film according to the results of 3D profilometer and SEM. XPS results showed that copper seeds formed after laser scanning. Using the 3D printed flexible sheets as cathode and galvanized iron as anode, electrochemical machining was conducted.

A Method of Progress Management of Projects Based on Schedule for Small and Medium Enterprises (중소기업을 위한 일정 기반의 프로젝트 진도 관리 방안)

  • Oh, Joseph;Kim, Bo-Hyun;Baek, Jae-Yong;Jung, So-Young;Choi, Young-Jae
    • IE interfaces
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    • v.25 no.2
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    • pp.276-282
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    • 2012
  • Earned value management(EVM) based progress management was designed to systematically manage large or huge projects with budget based criteria. For this reason, existed methods of EVM based progress management have a practical difficulty to apply to small and medium enterprises(SMEs) not possessing enough human resource, time, and cost. In other words, SMEs have performed simultaneously many small-sized projects emphasizing more project delivery than project budget. This study focuses on the area of project management applying to many small-sized projects simultaneously conducted by SMEs. Thus, the method proposed in this study is to manage only the progress of projects after removing cost factor in order to reduce man powers required for allocating the budget of projects to their all activities in detail in the stage of project planning. This study reveals that SMEs are able to manage progress of many projects easily and intuitively using the proposed method.

Simulation Optimization of Manufacturing System using Real-coded Genetic Algorithm (실수 코딩 유전자 알고리즘을 이용한 생산 시스템의 시뮬레이션 최적화)

  • Park, Kyoung-Jong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.3
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    • pp.149-155
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    • 2005
  • In this paper, we optimize simulation model of a manufacturing system using the real-coded genetic algorithm. Because the manufacturing system expressed by simulation model has stochastic process, the objective functions such as the throughput of a manufacturing system or the resource utilization are not optimized by simulation itself. So, in order to solve it, we apply optimization methods such as a genetic algorithm to simulation method. Especially, the genetic algorithm is known to more effective method than other methods to find global optimum, because the genetic algorithm uses entity pools to find the optimum. In this study, therefore, we apply the real-coded genetic algorithm to simulation optimization of a manufacturing system, which is known to more effective method than the binary-coded genetic algorithm when we optimize the constraint problems. We use the reproduction operator of the applied real-coded genetic algorithm as technique of the remainder stochastic sample with replacement and the crossover operator as the technique of simple crossover. Also, we use the mutation operator as the technique of the dynamic mutation that configures the searching area with generations.

Characterization of the main component of equal width welded I-beam-to-RHS-column connections

  • Lopez-Colina, Carlos;Serrano, Miguel A.;Lozano, Miguel;Gayarre, Fernando L.;Suarez, Jesus M.;Wilkinson, Tim
    • Steel and Composite Structures
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    • v.32 no.3
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    • pp.337-346
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    • 2019
  • The present paper tries to contribute fill the gap of application of the component method to tubular connections. For this purpose, one typical joint configuration in which just one component can be considered as active has been studied. These joints were selected as symmetrically loaded welded connections in which the beam width was the same as the column width. This focused the study on the component 'side walls of rectangular hollow sections (RHS) in tension/compression'. It should be one of the main components to be considered in welded unstiffened joints between I beams and RHS columns. Many experimental tests on double-sided I-beam-to-RHS-column joint with a width ratio 1 have been carried out by the authors and a finite element (FE) model was validated with their results. Then, some different analytical approaches for the component stiffness and strength have been assessed. Finally, the stiffness proposals have been compared with some FE simulations on I-beam-to-RHS-column joints. This work finally proposes the most adequate equations that were found for the stiffness and strength characterization of the component 'side walls of RHS in tension/compression' to be applied in a further unified global proposal for the application of the component method to RHS.