• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.1
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• pp.76-84
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• 2012

This paper presents the measurement system of arrow's point of impact using laser scan camera and describes the image calibration method. The calibration process of distorted image is primarily divided into explicit and implicit method. Explicit method focuses on direct optical property using physical camera and its parameter adjustment functionality, while implicit method relies on a calibration plate which assumed relations between image pixels and target positions. To find the relations of image and target position in implicit method, we proposed the performance criteria based polynomial theorem model that overcome some limitations of conventional image calibration model such as over-fitting problem. The proposed method can be verified with 2D position of arrow that were taken by SICK Ranger-D50 laser scan camera.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.93-94
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• 2006

A novel production method for porous metal components has been developed by applying powder space holder (PSH) method to metal powder injection molding (MIM) process. The PSH-MIM method has an industrial competitive advantage that is capable of net-shape manufacturing the micro-sized porous metal products with complicated shapes and controlled porosity and pore size. In this study, the small impeller with homogeneous micro-porous structure was manufactured by the PSH-MIM method. The effects of combinations in size and fraction of PMMA particle on dimensional tolerance and variation of sintered porous specimens were investigated. It was concluded that the PSH-MIM method could manufacture commercially microporous metal components with high dimensional accuracy.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.1
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• pp.89-94
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• 1998

With increasing demands on automatic and high-capability manufacturing, the dynamic performance of machine tools becomes more and more important. In this paper, the correlation between dynamic compliance of the cutting system and the commencing point of chatter vibration in turning is checked by impulse excitation method and cutting tests for some cutting system. The correlation between chucking conditions of workpiece and the commencing point of chatter vibration is clarified, and it is proven that there is a mutual relations between them. Chatter vibration commenced at certain level of dynamic compliance of the cutting system regardless of the kind of the system. It shows the possibility of dynamic performance test of a lathe by means of impulse excitation method.

• Korean Journal of Computational Design and Engineering
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• v.18 no.4
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• pp.258-266
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• 2013

In shipbuilding, 2D manufacturing drawings are crucial for building a ship. Even various types of 3D models are being utilized for supporting ship manufacturing, which does not reduce the importance of 2D drawings. Recently things are changing in the shipbuilding industry. To reduce the number of 2D drawings or to reduce the quantity of information contained in 2D drawings, some attempts that can substitute for 2D drawings are being made. One of the attempts is to visualize lightweight 3D manufacturing models in a mobile device. In this paper, a method for displaying lightweight 3D models of a ship in an Android based device is introduced. To overcome the problem with parsing JT files in Android system, JT files are parsed in a Windows based server and as-simple-as-possible visualization data are transmitted to an Android based viewer. A comparison result with a commercial system is also given.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.6
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• pp.63-68
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• 2015

Recently, 3D printer technologies have been used in many research efforts for high precision manufacturing. In particular, the rapid prototyping technology has been developing rapidly, because it can be manufactured in a short time with a 3D designed shape. This paper relates to the production characteristics of the straight bevel gear designed using a 3D print using the PolyJet method. The characteristics of a 3D printed straight bevel gear were compared with a machined straight bevel gear. The accuracy of the produced straight bevel gear was evaluated by backlash, meshing pattern, face angle, root angle, and surface roughness.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.10a
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• pp.230-234
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• 1997

Reverse engineering involves digitizing a three-dimensional model or part converting the data to a CAD database description and manufacturing by CNC. Currently, the digitization is done through measurements taken manually by a CMM or touch probe mounted on a CNC machinetool. Some reverse engineering techniques require close integration between the data collection method and the surface-fitting algorithms. Accurate surface data are collected by input to the surface fitting method. This study has been found that both the smoothness of surfaces and accuracy of surface fitting are related with the degree of the interpolated surfaces.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.4
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• pp.625-632
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• 2012

Optimization of process parameters in polymer extrusion is an important task to reduce manufacturing cost. To determine the optimum values of the process parameters, it is essential to find their influence on the strength of polymer breathable thin film. The significance of six important process parameters namely, extruder cylinder temperature, extruder speed, extruder dies temperature, cooling roll temperature, stretching ratio, stretching roll temperature on breathable film strength of polymer extrusion was determined. Moreover, this paper presents the application of Taguchi method and analysis of variance (ANOVA) for maximization of the breathable film strength influenced by extrusion parameters. The optimum parameter combination of extrusion process was obtained by using the analysis of signal-to-noise ratio. The conclusion revealed that extruder speed and stretching ratio were the most influential factor on the film strength, respectively. The best results of film strength were obtained at higher extruder speed and stretching ratio.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.3
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• pp.356-363
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• 2013

Mechanical molding press which is used for transformation process during semiconductor manufacturing process has structural deformations by pressure. If these deformations have over limit range, life of the press itself can be reduced and it will be exerted on a bad effect for quality of the semiconductor. In this research, the main plates and links of a press are analyzed in relation to the structural deformations caused by pressure excluding thermal deformations. After modifying the modeling, the analysis is performed again to determine optimal design of the press, and this design is introduced to ensure that most of the stresses on the main plates are within safe allowable limits. As a result, an optimal design method for the structure is investigated to produce the desired pressure even when the size of the main structure is minimized.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1761-1765
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• 2005

The plastic injection molding industry is increasing pressure to reduce the cycle time in order to improve the productivity. The time of a cooling die is a large part of the cycle time. The conformal cooling channels can reduce the cooling time effectively as compared with conventional production die. It is hard to make the die with a conformal cooling channel by the conventional method. This paper introduces the method of a conformal cooling channel manufacturing by the DMT (Direct Metal Tooling) that is a new technology.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2000.10a
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• pp.167-170
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• 2000

This paper is concerned with development of a performance evaluation model for material handling system in cellular manufacturing system based on multi-attributes analysis method. We used the AHP(analytic hierarchy process) and fuzzy set ranking methodologies to overcome the special decision problems; those of multi -objective, multi-criterion, and multi-attributes. We proposed a 3-step approaches and we developed a systemic and practical computer program to solve the problems in the proposed methods. Computational experiments are then performed to cellular manufacturing system and show the effectiveness of the proposed model.