• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.3
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• pp.237-242
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• 2014

Recently much research are has been done into the compositions of lead-free solders. As a result, there has been a rapid increase in the number of new compositions. In the past, the properties of these new compositions were determined and verified through drop-impact tests. However, these drop tests were expensive and it took a long time to obtain a result. The main goal of this study was to establish an analytical method capable of predicting the impact life-time of a new solder composition for board-level flip chips though the application of drop simulations using LS-DYNA. Based on the reaction load obtain with LS-DYNA, the drop-impact fracture cycles were predicted. The study was performed using a Sn-3.0Ag-0.5Cu solder (305 composition). To verify the reliability of the proposed analytical method, the results of the drop-impact tests and life-time analysis were compared, and were found to be in good agreement. Thus, the new analytical method was shown to be very useful and effective.

• Journal of the Korea Society for Simulation
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• v.20 no.3
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• pp.119-127
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• 2011

Overhaul and repair service means the sequential processes of disassembly, repair and reassembly for a product which has been used for a long time. Overhaul is required for the companies producing airplanes, ships, trains, military weapons and heavy industrial equipments which are very expensive and have a long life cycle. The most important performance measure of the overhaul repair shop is usually the lead time. Thus, how to design the manufacturing system to meet the delivery date is a major concern in overhaul repair shop. This paper introduces the case study of an overhaul repair shop producing military weapon systems with the 3D simulation tool, $QUEST^{TM}$. At first, the characteristics of overhaul shop and what should be considered for simulation modeling are explained. Then, various simulation scenarios including two types of disassembly systems, one is flow line system and the other is cell system, are discussed with the results of simulation experiments.

• Journal of the Korean Applied Science and Technology
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• v.25 no.2
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• pp.211-218
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• 2008

The performance of positive plates depends on the structure of the lead dioxide active mass. The positive active materials (PAM) consists of a skeleton, built up of agglomerates and macropores. Agglomerates, in their turn, comprise particles and micropores. This paper described a study conducted to determine the effects of different soaking times between the acid fill and formation stages of the tubular plate production. For the positive plates a lead oxide were filled into tubular bag with a red lead. After filling the positive plates were soaked in $H_2SO_4$ solution. X-ray diffraction(XRD), scanning electron microscopy(SEM) and electrical testing had been used to study the compositional and morphological aspects of the positive active material(PAM) just prior and after formation. Results indicate that PAM compositions were effected by the soaking time and acid density of $H_2SO_4$ solution. It can be seen that as the soaking time duration increases, $\alpha$-PbO, $Pb_3O_4$, and Pb were all gradually sulphating. Composition of 3BS reached a maximum at around 3 h duration and $H_2SO_4$ of sp. gr. 1.10 on soaking. This results would suggest that the most beneficial conditions for soaking were the $H_2SO_4$ of sp. gr. 1.10 and 2 to 6 h of soaking.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.17 no.32
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• pp.121-126
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• 1994

Setup Time Reduction is an important aspect of the Just-in-Time(JIT) and Zero Inventory(Zl) Concepts since it supports reductions in manufacturing lead times and inventories. It also enables small lot sizes and kanban systems implementation for material flow - achieving major improvements in production floor management. One concept fundamental to the pursuit of JIT production in Japan and other countries is adoption of a setup time reduction. This paper looks at the necessities of setup time reduction and the relations to machine utilization. By using an EOQ model for evaluate the effect of setup time reduction, we get the results that over 75 % reduction in setup time is obtain the desired results in the lot size reduction.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2006.05a
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• pp.1240-1245
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• 2006

PCB는 수십개의 주공정과 보조공정으로 구성된 제품으로 동일한 생산라인에서 로트 단위로 다품종 혼류 생산되고 있다. 따라서 PCB 제조라인에서는 많은 공정수, 높은 불량률, 다양한 공정설비 및 빈번한 설비고장, 중소기업의 낮은 설계 및 생산기술력, 빈번한 수주 변경 및 다품종 혼류, 긴급 수주 등과 같이 제조원가를 증가시키는 다양한 교란요인들이 항상 발생하고 있다. 본 연구에서는 생산성, 품질 등을 고려하면서 리드 타임을 단축하기 위하여 TOC DBR 기법을 개선한 2개의 DBR 개념을 도입하여 성공적으로 리드타임을 개선한 사례를 소개하고자 한다.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.8
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• pp.144-152
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• 2003

The purpose of this paper is to establish an effective inspection system by using OMM (On-Machine Measurement) system based PC-NC. This system can reduce manufacturing lead time because part is inspected each process. Inspection process planning is accomplished by determining the number of measuring points, their location, measuring path using fuzzy logic, Hammersley method, traveling salesperson problem. Inspection with contacted sensor improve quality as inspection feature is developed to based machining feature. This method is tested by simulation and experiment, then analyzed measuring data and geometry tolerance.

• Korean Management Science Review
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• v.18 no.2
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• pp.1-10
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• 2001

Due to environmental change in market, delivery satisfaction to customer end redaction of LeadTime are critical In the Make-to-Order manufacturing system. This paper focuses on Order Feasibility Decision System Based on SNS System. We suggest BOP (Bill of Process) in which aggregated information is used When the load p1anning problem is solved while more detailed information is used when the scheduling problem is solved.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.36-36
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• 2004

현재의 제조업들은 극도로 심화된 기업 간의 경쟁과 고객 요구사항의 급변으로 인해 신속한 제품 개발 및 효율적 제조를 요구받고 있다. 생산시스템은 대량생산방식(mass Production)에서 적시/적량 생산방식(lean production)으로 발전해왔고, 최소의 리드타임(lead time)을 갖는 민첩한 생산시스템으로의 발전이 요구되고 있으며, 근래에 새롭게 대두되고 있는 생산 패러다임인 e-Manufacturing에서는 확장된 기업체계 하에서 협업적 제품 개발과 신속 제조(collaborative product development and rapid production)의 달성을 지향하고 있다.(중략)

• Korean Journal of Computational Design and Engineering
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• v.3 no.4
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• pp.223-235
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• 1998

A dedicated CAM(Computer-Aided Manufacturing) system has been developed, which generated tool-path to machine Styrofoam stamping die-patterns in Chrysler Corporation. A previous process to build die-patterns was to "stick build" the pattern, in which stock is cut & glued together, and then the NC machining of part-surface shape completes building a Styrofoam die-pattern. The current process utilizes the developed CAM system, and almost removes the manual work, consequently reduces the overall lead time. The paper presents the overall system structures, tool-path generation, and some features of Styrofoam pattern machining.

• International Journal of Naval Architecture and Ocean Engineering
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• v.12 no.1
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• pp.116-128
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• 2020

In the shipbuilding industry, three-dimensional (3D) templates play a key role in the completeness evaluation of shell plates with a large curvature in the shell-plate fabrication process. Currently, the information of 3D templates from a ship computer-aided design system is limited; thus, manufacturers depend on their experience to produce the templates manually. This results in the inaccuracy of templates in addition to increased production time. Therefore, if the pieces of the 3D templates can be produced automatically with accurate information, the lead time of the fabrication process can be reduced. In this study, we define a new type of template piece and develop methods for extending a boundary template and converting manufacturing information into numerical control machine input. In addition, based on the results of the study, we propose a production automation system for 3D template pieces. This system is expected to reduce the lead time of the fabrication process.